Brake--Hydraulic pressure control unit

3. Disassemble gasket of right wheel wing.

4. Disassemble hydraulic control unit and bracket.

(a) Disassemble the joint and bolt.

(b) Turn the locking bolt of joint of hydraulic control unit, and

disassemble the joint.

(c) Use special tool to disassemble the brake oil pipe on hy-

draulic control unit.

(d) Use label to mark the name of every oil pipe, and tie it on

oil pipe.

(e) Disassemble screw caps, two bolts and hydraulic control

unit and bracket.

5. Disassemble hydraulic control unit assembly.

Disassemble three bolts and hydraulic control unit from the bracket.

6.  Assemble hydraulic control unit assembly.

Assemble three bolts and hydraulic control unit on the bracket with three bolts.

Torque: 4.7 N

⋅⋅⋅⋅⋅m

149

Connect the front

of main cylinder

Connect the back

of main cylinder

Connect 2#

brake pipe

Connect the front left

Connect 2#

brake pipe

Connect the front right

Brake--Hydraulic pressure control unit

7. Assemble hydraulic control unit and bracket.

(a) Assemble hydraulic control unit and bracket with screw cap

and two bolts.

Torque: 19 N

⋅⋅⋅⋅⋅m

(b) Liking that shown in figure, use special tool to assemble

brake oil pipe on correct position of hydraulic control unit.

Torque: 15 

±±±±± 2 N⋅⋅⋅⋅⋅m

(c) Connect the joint of hydraulic control unit.

(d) Assemble bolt and connect the joint.

8. Assemble gasket of right front wing.

9. Assemble right front wheel.

10. Add brake liquid in storage tank.

11. Discharge the air in main pump.

12. Discharge the air in brake pipeline.

13. Check the liquid level of brake liquid.

14. Check whether brake liquid leaks.

15. Use handle tester to check the hydraulic control

unit.

150

Connect the front

of main cylinder

Connect the back

of main cylinder

Connect 2#

brake pipe

Connect the front left

Connect 2#

brake pipe

Connect the front right

Brake--Speed sensor of front wheel

Speed sensor of front wheel

Change

Hint: the process for changing right side is same as the

left side.

1. Disassemble front wheels.

2. Disassemble gasket of left front wing.

3. Disassemble speed sensor of left  front wheel.

(a) Disassemble resinous clamp and speed sensor wiring har-

ness from fixing clamp of automobile body.

(b) Disassemble the sensor joint.

(c) Disassemble two bolts of fixing clamp of sensor wiring har-

ness from automobile body and absorber.

(d) Disassemble bolt and left front sensor.

Note: do not attach any sundries on top of sensor.

4. Assemble speed sensor of left front wheel.

(a) Use bolt to assemble left front sensor.

Torque: 8.0 N

⋅⋅⋅⋅⋅m

Note: do not attach any sundries on top of sensor.

(b) Use two bolts to assemble fixing clamp of sensor wiring

harness on automobile body and absorber.

Bolt A: 9.0 N

⋅⋅⋅⋅⋅m

Bolt B: 29 N

⋅⋅⋅⋅⋅m

(c) Connect the joint of speed sensor.

(d) Connect resinous clamp and speed sensor wiring harness

on automobile body and fixing clamp.

5. Assemble gasket of left front wheel wing.

6. Assemble front wheels.

Torque: 103 

±±±±± 10 N⋅⋅⋅⋅⋅m

7. Check the signal of ABS speed sensor.

151

Brake--Speed sensor of rear wheels

Speed sensor of rear wheels

Change

Hint: the process for changing right side is same as the

left side.

1. Disassemble rear wheels.

2. Disassemble wiring harness of speed sensor of rear

wheel.

Disassemble the joint of speed sensor of rear wheel.

3. Disassemble left rear disk brake branch pump

assembly.

4. Disassemble rear brake disk.

5. Disassemble left rear shaft hub and bearing assem-

bly (referring to page 129).

6. Disassemble speed sensor of rear wheel.

(a) Fix rear shaft hub on pliers with soft gasket.

Note: when changing shaft hub assembly, it is neces-

sary to shake intensively to make it break off.

(b) Use punch pin and hammer to knock out two pins.

(c) Use special tool and two bolts (M12*1.5) to disassemble

speed sensor of rear wheel from rear shaft hub.

Note:

z

If sensor stator is damaged, change the shaft hub

assembly.

z

Do not scratch the surface of shaft hub and speed

sensor.

7. Assemble speed sensor of rear wheels.

(a) Wash contacting surface of rear shaft hub and new speed

sensor of rear wheels.

(b) When sensor is assembled in shaft hub, it is necessary

to assemble sensor joint facing lower position of

automobile.

Special

tool

Special tool

Bolt

Bolt

152