Drive shaft--Left front shaft hub assembly

11. Disassemble left front shaft hub assembly.

(a) Use special tool to disassemble shaft hub.

(b) Use special tool to disassemble inner ring (exterior) seat

from shaft hub.

12. Disassemble left front brake bottom board.

Disassemble three bolts, then take down the brake bottom

board.

13. Disassemble left front shaft hub bearing

(a) Put inner circle (exterior) on bearing.

(b) Use special tool and press to disassemble the bearing from

steering knuckle.

14. Assemble left front shaft hub bearing.

Use special tool and press to assemble the bearing on steer-

ing knuckle.

15. Assemble left front brake bottom board.

Assemble bottom board with three bolts.

16. Assemble left front shaft hub assembly.

Use special tool and press to assemble shaft hub.

17. Assemble the clasp of left front shaft hub hole.

Use the clasp pliers to assemble the clasp.

Special

tool

Special tool

Special

tool

Special

tool

125

Special tool

Special

tool

Special

tool

18. Assemble left front lower control arm ball head as-

sembly [64000093]

(a) Assemble lower ball head and locking nut.

Torque: 103 

±±±±± 10 N⋅⋅⋅⋅⋅m

(b) Assemble new cotter pin.

If hole position of cotter pin could not make a line, lock the

screw cap for 60

again.

19. Assemble left front shaft hub assembly

(a) Assemble two bolts and nuts, and assemble shaft hub as-

sembly on absorber.

Torque: 153 

±±±±± 10 N⋅⋅⋅⋅⋅m

Note: when the bolts and nuts should be used again,

spread engine oil on the thread of nuts.

(b) Push the front shaft hub assembly to the outside of

automobile, then assemble transmission shaft assembly

in the gear slot of front shaft hub assembly.

Note:

Front shaft assembly could not be pushed to outside

too much.

z

Do not damage the exterior joint dustproof cover of

drive shaft.

z

Do not damage the stator of speed sensor.

20. Assemble left lower control arm assembly

 [64000091]

Assemble lower control arm and ball head with two nuts and

bolts.

Torque: 142 

±±±±± 10 N⋅⋅⋅⋅⋅m

21. Assemble left transversal lever assembly

(a) Connect transversal lever  to steering knuckle.

(b) Assemble screw cap and new cotter pin.

Torque: 49 

±±±±± 5 N⋅⋅⋅⋅⋅m

22. Assemble left front brake assembly [64000134]

23. Assemble front brake caliper assembly

(a) Assemble brake caliper assemble on steering knuckle with

two bolts.

Torque: 106 

±±±±± 10 N⋅⋅⋅⋅⋅m

24. Assemble fixing nuts of left front drive shaft

[64000083]

Use torque wrench (30mm) to assemble new fixing nuts.

25. Disassemble left front brake branch pump assembly

26. Disassemble left front brake assembly [64000134]

27. Check the axial clearance of bearing

Drive shaft--Left front shaft  hub assembly

126

Drive shaft--Left front shaft hub assembly

Use centimeter to check the axial clearance of shaft hub center.

Maximal value: 0.05 mm

If axial clearance exceeds the maximal value, it is necessary

to change the bearing.

28. Check the terminal face run-out of shaft hub.

Use centimeter to check the terminal run-out of exterior sur-

face of shaft hub.

Maximal value: 0.05 mm

If terminal run-out  exceeds the maximal value, change the shaft

hub.

29. Assemble left front brake assembly [64000134]

30. Assemble left front brake branch pump assembly

Use two bolts to assemble brake branch pump assembly on

steering knuckle.

Torque: 106 

±±±±± 10 N⋅⋅⋅⋅⋅m

31. Assemble speed sensor assembly of left front wheel

[67000020]

(a) Assemble wiring harness of speed sensor and brake hose

on the absorber with bolts.

Torque: 29 N

⋅⋅⋅⋅⋅m

(b) Use the bolts to assemble speed sensor  to steering knuckle.

Torque: 8.0 N

⋅⋅⋅⋅⋅m

Note: Do not damage the speed sensor.

z

Prevent it from contacting with sundries.

z

When assembling the sensor, wiring harness of sen-

sor could not bend.

32. Assemble fixing nut of left front drive shaft

[64000083]

(a) Assemble new fixing nuts,

Torque: 216 

±±±±± 15 N⋅⋅⋅⋅⋅m

(b) Use chisel and hammer to make fixing nut concave and fix

them.

33. Assemble front wheels.

Torque: 103 

±±±±± 10 N⋅⋅⋅⋅⋅m

34. Check and adjust wheel alignment (referring to  page

87).

35. Check the ABS speed sensor signal.

127

Drive shaft--Left front shaft hub bolt

Left front shaft hub bolt

Change

Hint: changing procedure for right side is same as left

side.

1. Disassemble front wheels

2. Disassemble left front brake branch pump assembly

3. Disassemble left front brake assembly [64000134]

4. Disassemble left front brake bottom board.

Disassemble three bolts, then disassemble the bottom board

from steering knuckle.

5. Disassemble left front shaft hub bolt.

Use special tool and screw driver to disassemble shaft hub

bolt.

6. Assemble left front shaft hub bolt.

(a) Liking that shown in figure, assemble gasket and screw

cap on new shaft hub bolt.

(b) Use screw driver to fix and lock the screw cap to make the

bolt enter the hole.

7. Assemble left front brake bottom board.

Assemble three bolts, and assemble bottom board in steering

knuckle.

8. Assemble left front brake assembly.

9. Assemble left front brake branch pump assembly.

Torque: 106 

±±±±± 10 N⋅⋅⋅⋅⋅m

10. Assemble front wheels.

Torque: 103 

±±±±± 10 N⋅⋅⋅⋅⋅m

128