Driveshaft--Front drive shaft

Transmission shaft

Left mm

Right mm

A type

570.2 ± 5

842.7 ± 5

B type

570.2 ± 5

847.3 ± 5

C type

570.2 ± 5

844.7 ± 5

(b) Mesh clamp type:

Liking that shown in figure, use pliers to assemble No.2

fixing clamp of inner joint dust-proof cover.

32. Check front drive shaft.

(a) Check whether there is any obvious clearance on exterior

joint.

(b) Check whether inner joint could slide smoothly in pushing

direction.

(c) Check whether there is any obvious clearance of inner joint

in radial direction.

(d) Check whether the dustproof cover is damaged.

Note: drive shaft assembly should keep moving on hori-

zontal position.

33. Assemble left front drive shaft assembly [64000082]

(a) Spread ATF on gear slot of inner joint shaft assembly.

(b) Put gear slot of drive shaft in integrated transmission, then

use copper stick and hammer to knock drive shaft to its

position.

Note:

z

make the placket of clasp face the downside to

assemble.

z

Be careful not to damage the seal oil

Hint: Whether the drive shaft contacts with gear shaft

could be felt by the sound or feeling in running process.

(c) Assemble seal board of left front swing board.

34. Assemble left front shaft hub assembly.

Assemble left front drive shaft assembly to left front hub assembly.

Note:

z

Do not damage exterior joint dustproof cover.

z

Do not damage the stator of speed sensor.

Hint: A size, please referring to following table.

Pliers

clamp

121

Drive shaft--Front drive shaft

35. Assemble left lower control arm assembly [64000091]

(a) Assemble lower ball joint on lower suspension arm with the

bolts and screw caps.

Torque: 142 ± 10 N

⋅⋅⋅⋅⋅m

36. Assemble left  transversal lever assembly.

(a) Assemble transversal lever terminal to steering knuckle with

screw cap.

Torque: 49 ± 5 N

⋅⋅⋅⋅⋅m

(b) Assemble new cotter pin.

Note: if hole position of cotter pin could not make a

line, lock the screw cap for 60.

37. Assemble speed sensor assembly of left front

wheels (equipping with ABS) [67000020]

(a) Assemble speed sensor absorber with bolts.

Torque: 49 ± 5 N

⋅⋅⋅⋅⋅m

(b) Assemble speed sensor on the steering knuckle with bolts.

Torque: 8 N

⋅⋅⋅⋅⋅m

Note:

z

Do not damage speed sensor.

z

Prevent it from contacting with sundries.

z

When assembling the sensor, the wiring harness

of sensor could not bend.

38. Assemble fixing nuts of drive shaft [68000083]

(a) Assemble fixing nuts.

Torque: 216 ± 15 N

⋅⋅⋅⋅⋅m

(b) Use chisel and hammer to knock the fixing nuts concave

and fix them.

39. Assemble front wheels.

Torque: 103 ± 10 N

⋅⋅⋅⋅⋅m

40. Add the oil in gearbox.

41. Check and adjust the oil in gearbox.

42. Check and adjust wheel alignment (referring to page

87)

43. Check the ABS speed sensor (equipping with ABS).

44. Test on road.

122

Driveshaft--Left front shaft hub assembly

Left front shaft hub assembly

Change

Hint: changing procedure for right side is same as the left

side.

1. Disassemble front wheels

2. Disassemble fixing nuts of left front drive shaft

[64000083]

(a) Use special tool and hammer to unclench concave part of

fixing nuts.

(b) Disassemble fixing nuts.

3. Disassemble speed sensor assembly of left front

wheel [67000020]

(a) Disassemble the bolts, then disassemble the wiring har-

ness of sensor and brake hose.

(b) Disassemble the bolts, then disassemble speed sensor

from steering knuckle.

4. Disassemble left front brake caliper assembly

Disassemble two bolts to disassemble brake caliper bracket.

Special

tool

123

Drive shaft--Left front shaft hub assembly

5. Disassemble left front brake assembly [64000134]

6. Disassemble left transversal lever assembly

(a) Disassemble cotter pin and nuts.

(b) Use special tool to disassemble transversal lever assembly

from steering knuckle.

7. Disassemble left lower control arm assembly

[64000091]

Disassemble the bolt and two nuts, then disassemble lower

control arm from lower ball joint.

8. Disassemble left front shaft hub assembly.

(a) Use plastic hammer to disassemble transmission shaft from

shaft hub.

Note: do not damage the dustproof cover and the sta-

tor of ABS speed sensor.

(b) Disassemble two bolts and nuts, then disassemble steer-

ing knuckle with shaft hub.

9. Disassemble left front lower control arm ball head

assembly [64000093]

(a) Disassemble cotter pin and nut.

(b) Use special tool to disassemble ball head.

10. Disassemble the clasp in left front shaft hub hole.

Use clasp pliers to disassemble the clasp.

124

Special

tool

Special tool