Rear suspension - Rear stabilizer bar

Rear stabilizer bar

Overhaul

1. Remove rear stabilizer bar assembly.

Remove 2 bolts, nuts and stabilizer bar.

2. Install rear stabilizer bar assembly.

Install 2 bolts, nuts and stabilizer bar.

Torque: 

Hint:

install the tag on balance bar toward rear right

side of vehicle.

Front

Tag

105

Rear suspension - Rear shaft assembly

Rear shaft assembly

Overhaul

1. Remove rear wheels.

2. Disassemble rear left brake caliper assembly

(see Page 144).

3. Disassemble rear right brake caliper assembly

(see Page 144).

4. Disassemble rear wheel speed sensor wire harness

(a) Uncouple sensor joint.

(b) Remove 2 bolts and disassemble wire harness retaining

clip.

5. Remove rear left/right brake assembly [64000137/

64000139].

(See Page 144)

6. Remove rear stabilizer bar assembly (see Page 105).

7. Disassemble rear left/right strut assembly

(see Page 102).

8. Remove rear shaft assembly [64000120].

(a) Support rear shaft assembly with a jack.

(b) Remove 2 bolts, gasket and rear shaft.

Special

tool

106

Rear suspension - Rear shaft assembly

9. Remove left side rear shaft gum cover assembly.

(a)  Inscribe 2 matching marks at the dent part of gum cover

and axle beam.

(b) Bend two parts of bush frame with chisel and hammer.

Hint: bend bush frame until it reaches the hook of spe-

cial tool.

(c) Remove gum cover from axle beam with special tool.

Hint: if axle beam is damaged, please spray paint.

10.

Remove right side rear shaft gum cover assembly.

Hint: the removal procedures of right side are the

same as that of left side.

11.

Remove left side rear shaft gum cover assembly.

(a) Align the dent on new bush with the matching mark

previously making on axle beam, and then temporarily

encase gum cover into axle beam.

(b) Encase gum cover into axle beam with special tool.

Notes:

The hook of special tool should be deeply and

actually inserted into gum cover.

Do not damage the rubber port of gum cover.

O

Do not deform gum cover frame.

12.

Install right side rear shaft gum cover assembly.

Hint: the installation procedures of right side are the

same as that of left side.

13.

Temporarily lock up rear shaft assembly

[64000120].

(a) Support rear shaft with a jack.

(b) Install rear shaft, 2 bolts and gasket, and then tempo-

rarily lock up 2 nuts.

Installation remark

Dent

Dent

Special

tool

Bending part

Special tool

Rubber

port

107

14.

Temporarily lock up rear left strut assembly.

(a) Install rear left strut and gasket, and temporarily lock

up nuts.

(b) Perform to another side in the same way.

15.

Install rear stabilizer bar assembly (see Page 105).

16.

Install rear left/right brake assembly [64000137/64000139] (see Page 144).

17.

Install rear wheel speed sensor wire harness.

Install wire harness and parking brake cable with 2 bolts and retaining clips.

Torque: (A) 5.4 N.m

(B) 5.0 N.m

Rear suspension - Rear shaft assembly

108

18.

Install rear left brake caliper assembly

(see Page 144).

19.

Install rear right brake caliper assembly

(see Page 144).

20.

Align suspension.

(a) Lay down vehicle from the lift after installing rear wheels.

Torque: 

(b) Align suspension components by means of lifting ve-

hicle with a jack several times.

21.

Completely lock up rear shaft assembly

[64000120].

(a) Completely tighten bolts and pull on open pin.

Torque: 

m

(b) Perform to another side in the same way.

22.

Completely lock up rear left strut assembly.

(a) Completely tighten bolts.

Torque: 

m

(b) Perform to another side in the same way.

23.

Check rear wheel alignment (see Page 101).

24.

Check ABS sensor signal.