Engine cover/automobile door--Trunk cover

Trunk cover

Adjustment

1. Check the clearance of trunk cover.

(a) Check whether following data is in standard value.

2. Adjust the clearance of trunk cover.

(a) If you want to make front and rear, left and right adjustment,

please loosen the bolt at first.

(b) If the front end of trunk cover needs to adjust vertically, please

increase or decrease the number of washers between hinge

and trunk cover.

Torque: 7.0 N

⋅⋅⋅⋅⋅m

(c) Use the hammer and copper stick to knock lightly the locker

pedestal to adjust.

Torque: 5.5 N

⋅⋅⋅⋅⋅m

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Engine cover/automobile door--Torsion spring of trunk cover

Torsion spring of trunk cover

Change

Hint:

z

When assembling, please work by the sequence which is opposite with disassembling

sequence; if necessary, it will have assembling instruction.

z

Changing procedure for right side is same as the left side.

z

For torsion spring is disassembled, trunk cover does not have any tension, at this time, when

opening and closing trunk cover, it is necessary to support it with hand to prevent trunk cover

from closing for other resistances.

z

Torsion spring I of trunk cover locates the upper end, and Torsion spring II of trunk cover

locates the lower end, so it is necessary to work from left side to right side when assembling;

but it is necessary to work by opposite sequence when disassembling.

1. Disassemble torsion spring of trunk cover

[68000100]

(a) Disassemble torsion spring I from middle bracket.

(b) Assemble special tool at the side of hinge.

(c) Push the special tool downwards, then pull trunk cover hinge

upwards from torsion spring I.

(d) Raise the special tool slowly, then use the special tool to

disassemble torsion spring I from the bracket.

(e) Disassemble torsion spring I from the bracket.

(f) Implement the work at the other side with same method.

2. Assemble torsion spring I of trunk cover [68000100]

(a) When assembling torsion spring I, it is necessary to as-

semble it on fixing clamp stably.

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special tool

Exterior/inner trim board--Front bumper

Exterior/inner trim board

Front bumper

Subassembly

Inner gasket of

right front wheel

Inner gasket of

left front wheel

Fixing pedestal of

radar probe

Radar probe head

Radar probe head

Fixing pedestal of

radar probe head

Front fog light assembly

Radiator cover

assembly

Front bumper

Equipping with fog light

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Exterior/inner trim board--Front bumper

Change

Hint:

z

When assembling, please work by the sequence which is opposite with disassembling

sequence; if necessary, it will have assembling instruction.

z

Please refer to subassembly figure of front bumper on page 379.

1. Disassemble radiator cover assembly [68000094]

(a) Disassemble the bolt and radiator cover assembly.

2. Disassemble inner gasket of left front wheel [68000225]

(a) Use disassembling tool for fixing clamp to disassemble two fixing clamps.

(b) Disassemble the screw and a part of inner gasket of left front wheel.

Hint: Disassemble the fixing clamp of screw and inner gasket of left front wheel in the scope of

front bumper which could be disassembled.

3. Disassemble inner gasket of right front wheel [68000228]

4. Disassemble front bumper [68000005]

(a) Disassemble four screws and two fixing clamps.

(b) Disassemble fixing clasp and front bumper.

(c) Equipping with fog light: disassemble two joints of fog light.

(d) Equipping with radar probe head: disassemble two radar probe heads (luxury type).

5. Disassemble reversing radar probe head assembly.

(a) Disassemble two fixing pedestals of radar probe head and two radar probe heads.

6. Disassemble left front fog light assembly [67000098]

(a) Disassemble fixing clasp and left front fog light assembly.

7. Disassemble right front fog light assembly [67000099]

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