Engine cover/automobile door--Rear automobile door

Rear automobile door

Overhaul

Hint:

z

When assembling, please work by the sequence which is opposite with disassembling

sequence; if necessary, it will have assembling instruction..

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Overhaul procedure for right side is same as the left side.

1. Disassemble left rear door control panel assembly [68000176]

Use screw driver to disassemble left rear door control panel assembly.

Fixing

clasp

Fixing

clasp

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2. Disassemble left rear door inner trim board assem-

bly [68010057]

(a) Disassemble three screws.

(b) Disconnect the fixing clamp, then pull inner trim board up-

wards to disassemble it.

3. Disassemble left door inner handle assembly

[68010051]

Disassemble inner handle and two pull cables from inner handle.

4. Disassemble left rear door repairing hole cover.

Disassemble repairing hole cover.

5. Disassemble exterior seal tape of left rear door glass

[68000196]

6. Disassemble seal tape of left rear glass guide slot

[68000199]

(a) Disassemble seal tape of left rear glass guide slot.

7. Disassemble left rear door window glass guide slot

assembly [68000187]

Disassemble two bolts and comparting pillar of rear window.

8. Disassemble left rear door  triangle glass [68000181]

(a) Disassemble left rear door triangle glass.

Note: do not damage the glass.

(b) Disassemble corner window waterproof rubber from the glass.

9. Disassemble left rear glass assembly [68000179]

Hint: insert the cloth in the door steel board to prevent the glass from scratching.

(a) Drop the door glass.

(b) Incline door glass and disassemble the roller pole of lift from glass leading slot to disassemble door

glass.

10. Disassemble left rear door lift assembly [67000124]

(a) Disassemble the joint.

(b) Disassemble four bolts and window lift.

Engine cover/automobile door--Rear automobile door

11. Spread lubricating grease on automobile body.

Spread MP lubricating grease on sliding and turning parts of

door locker.

12. Disassemble left rear door exterior handle pedestal.

(a) Use planetary socket wrench to disassemble the screw

and left rear door exterior handle cover.

(b) Disassemble exterior handle.

(c) Use planetary socket wrench to disassemble the screw

and left rear door exterior handle pedestal.

13. Assemble left rear door locker organization assem-

bly [68000191]

(a) Assemble left rear door locker organization driver and two

screws.

(b) Use planetary socket wrench to assemble left rear door

locker organization assembly and three screws.

Torque: 5.0 N

⋅⋅⋅⋅⋅m

(c) Assemble the bolt.

(d) Connect the joint.

14. Assemble left rear door glass lift assembly

[67000124]

Torque: 5.5 N

⋅⋅⋅⋅⋅m

15. Assemble left rear door repairing hole cover.

(a) Assemble repairing hole cover on door steel board.

Hint:

z

z

z

z

z

When assembling repairing hole cover, pull out

connecting rod and joint from repairing hole cover.

z

z

z

z

z

After assembling repairing hole cover, connecting

rod and joint could not be bent or concaved.

z

z

z

z

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After assembling repairing hole cover, it is neces-

sary to confirm the affixing situation of adhesive

tape.

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Adhesive

tape

Engine cover/automobile door--Rear automobile door

Adjustment

Hint: working procedure for right side is same as the left side.

1. Check the clearance of left rear door.

(a) Check whether following data is in standard value.

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Engine cover/automobile door--Rear automobile door

2. Adjust the clearance of left rear door.

(a) Loosen hinge screw cap at the side of automobile body to

adjust the door.

Torque: 26 N

⋅⋅⋅⋅⋅m

(b) Loosen hinge screw cap at the side of automobile door to

adjust the door.

Torque: 26 N

⋅⋅⋅⋅⋅m

(c) Loosen lightly fixing screw of locker pedestal, and use plastic

hammer to knock lightly the locker pedestal to adjust its

position.

(d) Lock the fixing screw of locker pedestal again.

Torque: 23 N

⋅⋅⋅⋅⋅m

At the side of

automobile body

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At the side of

automobile body

At the side of

automobile door

At the side of

automobile door