Assemble two axle shaft gears and their gaskets in differen-

tial shell by sequence, then screw two planetary gears and

their gaskets in differential shell, and put planetary gear shaft,

lastly, assemble a new elastic cylindrical pin liking that shown

in figure.

Assemble differential gear ring by the direction in figure, and

screw connecting bolts of differential.

Assemble speedmeter driving gear by the direction in figure.

Transmission—Disassemble assembly

 189 

Assemble chosen adjusting gasket in transmission shell.

Spread seal glue on joint surface of shell body liking that shown

in figure.

Screw corresponding bolts liking that shown in figure, its torque

is 29N•m.

Spread anti-loose fastening glue on connecting bolts of re-

verse shaft, and use a new gasket to cover on the bolt, then

tighten reverse shaft on transmission shell, its torque is 29N•m

Assemble shift fixing assemble on transmission shell, its torque

is 37N•m

Transmission—Disassemble assembly

 190 

Screw support cover of output rear shaft in differential shell until reaching screwing torque that is

40N•m, then put stop disc spring of output shat bearing in support cover of output rear shaft by the

direction in figure, lastly, press down end cover and tighten connecting bolts of end cover, their

torque is 12N•m

Transmission—Assemble the assembly

Transmission

Assemble the assembly

 191 

Connecting bolt of end cover

End cover

Stop disc spring of output

shaft  bearing

Support cover of output

rear shaft

Steering column--Steering system

Steering column--Steering system

Steering column--Steering system

Steering column--Steering system

Steering column--Steering system

Steering column

Steering system

Note

1. Notes that are necessary for steering system:

(a) It is necessary to change parts correctly, for they will influence the performance of steering system to

make running danger.

2. Notes that are necessary for SRS airbag:

(a) MR7180 assembles with SRS (auxiliary protection system) such as safety airbag at the side of driver

and safety airbag at the side of passenger.

Maintenance does not accord with correct repair step, this might incur SRS explodes suddenly in

repair term to make heavy accident. Before repairing auxiliary protection system (including

disassembling, assembling, check or change parts), it is necessary to read the notes in SRS chapter

(auxiliary protection system).

Malfunction phenomenon table

Following table could help you find the reason of malfunction. And the number in table is only used for indicat-

ing possible preferred sequence. Please check each part by sequence, if necessary, change this part.

Malfunction phenomenon

Possible malfunction part

Referred page

1.Tyre (tyre pressure is wrong).

109

2.Power steering oil level (low).

200

3.Driving belt (loose).

-

4.Wheel alignment (wrong).

87

Steering is heavy

5.Steering system joint (abraded).

-

6.Lower control arm ball joint (abraded).

99

7.Steering column (bent).

-

8.Power steering oil pump.

203

9.Power steering gear.

205

1.Tyre (tyre pressure is wrong).

109

Return is bad

2.Wheel alignment (wrong).

87

3.Steering column (bent).

-

4.Power steering gear.

205

1.Steering system joint (abraded).

-

2.Lower control arm ball joint (abraded).

99

Clearance is too big.

3.Middle shaft, sliding fork (abraded).

-

4.Front wheel bearing (abraded).

123

5.Power steering gear.

205

1.Power steering oil level (low).

200

2.Steering system joint (abraded).

-

Abnormal noise

3.Power steering oil pump.

203

4.Power steering gear.

205

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