Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 432

 

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Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 432

 

 

MT–74

RA61F MANUAL TRANSMISSION  –  COUNTER GEAR AND REVERSE IDLER GEAR

MT

8.

INSTALL 1ST GEAR NEEDLE ROLLER BEARING
(a) Coat the 1st gear needle roller bearing with gear oil, 

then install it onto the counter gear.

9.

INSTALL COUNTERSHAFT GEAR 1ST SPEED
(a) Coat the countershaft gear 1st speed with gear oil, 

and install it onto the counter gear.

(b) Using SST and a press, install the reverse gear 

spline piece.
SST

09309-37010

10. INSTALL BALL

(a) Install the ball into the counter gear.

11. INSTALL NO. 4 SYNCHRONIZER RING

(a) Coat the No. 4 synchronizer ring with gear oil, and 

install it onto the counter gear.

12. INSTALL REVERSE GEAR NEEDLE ROLLER 

BEARING
(a) Coat the reverse gear needle roller bearing with 

gear oil, and install it onto the counter gear.

F051546E01

SST

F051561E01

F051544E01

F051543E01

F051542E01

RA61F MANUAL TRANSMISSION  –  COUNTER GEAR AND REVERSE IDLER GEAR

MT–75

MT

13. INSTALL COUNTERSHAFT REVERSE GEAR

(a) Install the key spring and 2 shifting keys onto the 

reverse gear.
HINT:
•

Install the shifting key with its groove on the 
reverse gear side.

•

Install the key spring with its claw on the reverse 
gear side.

•

Refer to the illustration when installing the key 
spring.

(b) Install the hub sleeve onto the reverse gear.
(c) Coat the countershaft reverse gear with gear oil, 

then install it onto the counter gear.

14. INSTALL REVERSE GEAR BEARING RACE INNER

(a) Align the groove of the reverse gear bearing race 

inner with the ball, and install them.

15. INSTALL COUNTER GEAR FRONT BEARING OR 

ROLLER
(a) Using SST and a press, install the counter gear 

front bearing or roller onto the counter gear.
SST

09608-06041

HINT:
Make sure that the groove of the bearing faces the 
correct direction as shown in the illustration.

16. INSTALL NO. 1 COUNTER GEAR FRONT BEARING 

SNAP RING
(a) Select a snap ring that will allow minimum axial play.

Standard clearance:

0.1 mm (0.004 in.) or less

Snap ring thickness

Key Spring

Shifting keys

Hub Sleeve

Reverse Gear

F051643E01

F051564E01

SST

Groove

F051644E01

F051566E01

Part No.

Thickness: mm (in.)

Mark

90520-31015

2.35 to 2.40

(0.0925 to 0.0945)

A

MT–76

RA61F MANUAL TRANSMISSION  –  COUNTER GEAR AND REVERSE IDLER GEAR

MT

(b) Using a snap ring expander, install the snap ring 

onto the counter gear.

17. INSPECT REVERSE GEAR THRUST CLEARANCE

(a) Using a feeler gauge, measure the reverse gear 

thrust clearance.
Standard clearance:

0.125 to 0.375 mm (0.0049 to 0.0148 in.)

If the clearance is outside the specification, replace 
the defective gear, spline piece or bearing race.

18. INSPECT 1ST GEAR THRUST CLEARANCE

(a) Using a dial indicator, measure the 1st gear thrust 

clearance.
Standard clearance:

0.10 to 0.43 mm (0.0039 to 0.0169 in.)

If the clearance is outside the specification, replace 
the defective gear, clutch hub, spline piece or 
counter gear.

90520-31016

2.40 to 2.45

(0.0945 to 0.0965)

B

90520-31017

2.45 to 2.50

(0.0965 to 0.0984)

C

90520-31018

2.50 to 2.55

(0.0984 to 0.1004)

D

90520-31019

2.55 to 2.60

(0.1004 to 0.1024)

E

90520-31020

2.60 to 2.65

(0.1024 to 0.1043)

F

90520-31021

2.65 to 2.70

(0.1043 to 0.1063)

G

90520-31022

2.70 to 2.75

(0.1063 to 0.1083)

H

90520-31023

2.75 to 2.80

(0.1083 to 0.1102)

J

90520-31024

2.80 to 2.85

(0.1102 to 0.1122)

K

90520-31025

2.85 to 2.90

(0.1122 to 0.1142)

L

0520-31033

2.90 to 2.95

(0.1142 to 0.1161)

M

Part No.

Thickness: mm (in.)

Mark

F051532E01

F051533E01

RA61F MANUAL TRANSMISSION  –  COUNTER GEAR AND REVERSE IDLER GEAR

MT–77

MT

19. INSPECT 2ND GEAR THRUST CLEARANCE

(a) Using a dial indicator, measure the 2nd gear thrust 

clearance.
Standard clearance:

0.10 to 0.43 mm (0.0039 to 0.0169 in.)

If the clearance is outside the specification, replace 
the defective gear, clutch hub or counter gear.

20. INSPECT REVERSE GEAR RADIAL CLEARANCE

(a) Using a dial indicator, measure the reverse gear 

radial clearance.
Standard clearance:

0.015 to 0.065 mm (0.0006 to 0.0026 in.)

If the clearance is outside the specification, replace 
the reverse gear needle roller bearing or shaft.

21. INSPECT 1ST GEAR RADIAL CLEARANCE

(a) Using a dial indicator, measure the 1st gear radial 

clearance.
Standard clearance:

0.015 to 0.067 mm (0.0006 to 0.0026 in.)

If the clearance is outside the specification, replace 
the 1st gear needle roller bearing or shaft.

22. INSPECT 2ND GEAR RADIAL CLEARANCE

(a) Using a dial indicator, measure the 2nd gear radial 

clearance.
Standard clearance:

0.015 to 0.067 mm (0.0006 to 0.0026 in.)

If the clearance is outside the specification, replace 
the 2nd gear needle roller bearing or shaft.

F051534E01

F051535E01

F051536E01

F051537E01

 

 

 

 

 

 

 

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