Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 420

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RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

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24. REMOVE TRANSMISSION FRONT CASE

(a) Remove the 4 bolts from the interlock bracket.

(b) Using a hexagon wrench (24 mm), remove the plug.

(c) Tie the input shaft, counter gear and control 

assembly with a piece of rope or string.

(d) Expand the 2 snap rings, and lift up the output shaft, 

input shaft, counter gear and control assembly.

(e) Remove the output shaft, input shaft, counter gear 

shaft and control assembly while gently tapping the 
clutch housing with a plastic hammer.
NOTICE:
Take care not to subject the output shaft, input 
shaft, counter gear shaft and control assembly 
to any impact. This could cause the ball and 
spring to come out.

(f)

Separate the output shaft, input shaft, counter gear 
shaft and control assembly.

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RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

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25. REMOVE NO. 1 OIL RECEIVER PIPE

(a) Remove the No. 1 oil receiver pipe from the 

transmission front case.

26. REMOVE FRONT BEARING SHAFT SNAP RING

(a) Using snap ring pliers, remove the 2 snap rings.

27. REMOVE TRANSMISSION CASE OIL SEAL

(a) Using SST, remove the transmission case oil seal 

from the transmission front case.
SST

09308-00010

28. REMOVE NO. 3 GEAR SHIFT FORK

(a) Remove the bolt, then remove the No. 3 gear shift 

fork.

29. REMOVE NO. 3 GEAR SHIFT FORK SHAFT

(a) Remove the No. 3 shift fork shaft , boll, spring, No. 2 

interlock pin and No. 3 interlock pin.

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SST

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RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

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30. REMOVE NO. 2 GEAR SHIFT FORK

(a) Remove the bolt, then remove the No. 2 gear shift 

fork.

31. REMOVE NO. 2 GEAR SHIFT FORK SHAFT

(a) Remove the No. 2 shift fork shaft, ball, spring, No. 2 

interlock pin and No. 3 interlock pin.

32. REMOVE NO. 1 GEAR SHIFT HEAD

(a) Using a pin punch (5 mm (0.20 in.)) and hammer, 

tap out the slotted pin.

33. REMOVE NO. 1 GEAR SHIFT FORK SHAFT

(a) Remove the No. 1 shift fork shaft, ball, spring, No. 1 

shift head and No. 1 interlock pin.

34. REMOVE NO. 1 GEAR SHIFT FORK

(a) Using a pin punch (5 mm (0.20 in.)) and hammer, 

tap out the slotted pin.

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RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

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(b) Remove the No. 2 shift head and No. 1 shift fork.

35. REMOVE NO. 4 GEAR SHIFT FORK

(a) Using a pin punch (5 mm (0.20 in.)) and hammer, 

tap out the slotted pin.

(b) Remove the No. 4 shift fork.

36. REMOVE NO. 4 GEAR SHIFT FORK SHAFT

(a) Remove the No. 4 shift fork shaft, ball and spring.

37. REMOVE 1ST AND REVERSE SHIFT ARM

(a) Using a screwdriver, remove the E-ring.

(b) Remove the shift arm pivot and shift arm.

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