Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 419

 

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Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 419

 

 

MT–22

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

MT

(b) Using a plastic hammer, carefully tap out the rear 

case.
HINT:
Place the brass bar against the rib portion of the 
case.

7.

REMOVE MANUAL TRANSMISSION FILLER PLUG
(a) Remove the 2 transmission filler plugs and 2 

gaskets from the transmission rear case.

8.

REMOVE EXTENSION HOUSING OIL RECEIVER 
PIPE
(a) Remove the extension housing oil receiver pipe 

from the transmission rear case.

9.

REMOVE OIL SEPARATOR PACKING SEAL
(a) Remove the oil separator packing seal from the 

transmission rear case.

10. REMOVE OUTPUT SHAFT REAR BEARING OUTER 

RACE
(a) Using SST, remove the 2 bearing outer races.

SST

09308-00010

D033739

F051572

F051573

F051828

SST

SST

D033748E01

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

MT–23

MT

11. REMOVE COUNTER GEAR REAR RADIAL BALL 

BEARING
(a) Remove the bolt, then remove the bearing lock 

plate.

(b) Using SST, remove the counter gear rear radial ball 

bearing from the transmission rear case.
SST

09308-00010

12. REMOVE TRANSMISSION OIL SEPARATOR

(a) Remove the 2 bolts, then remove the oil separator.

13. REMOVE REVERSE IDLER GEAR SHAFT BOLT

(a) Remove the reverse idler gear shaft bolt from the 

transmission middle case.

14. REMOVE TRANSMISSION MIDDLE CASE

(a) Remove the 11 bolts, then remove the transmission 

middle case.

D033746

SST

F051574E01

F051575

D033649

D033740

MT–24

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

MT

(b) Using a plastic hammer, carefully tap out the middle 

case.
HINT:
Place the brass bar against the rib portion of the 
case.

15. REMOVE DRAIN PLUG SUB-ASSEMBLY

(a) Remove the drain plug and gasket from the 

transmission middle case.

16. REMOVE NO. 2 OIL RECEIVER PIPE

(a) Remove the No. 2 oil receiver pipe from the 

transmission middle case.

17. REMOVE SHIFT AND  SELECT LEVER SHAFT

(a) Remove the shift and select lever shaft from the 

reverse gear shaft.

18. REMOVE SHIFT AND SELECT LEVER

(a) Remove the bolt, then remove the shift and select 

lever.

(b) Remove the lock ball pin and spring from the shift 

and select lever.

D033741

F051576

F051577

F051578

F051579

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

MT–25

MT

19. REMOVE SHIFT AND  SELECT LEVER CAM

(a) Using a screwdriver, remove the E ring and the shift 

and select lever cam from the shift and select lever 
shaft.

20. REMOVE BACK-UP LIGHT SWITCH ASSEMBLY

(a) Using SST, remove the back-up light switch and 

gasket.
SST

09817-16011

21. INSPECT REVERSE IDLER GEAR THRUST 

CLEARANCE
(a) Using a feeler gauge, measure the thrust clearance.

Standard clearance:

0.10 to 0.25 mm (0.0039 to 0.0098 in.)

Maximum clearance:

0.25 mm to (0.0098 in.)

If the clearance exceeds the maximum, replace the 
reverse idler gear shaft, reverse idler gear or 
transmission front case.

22. REMOVE REVERSE IDLER GEAR

(a) Remove the reverse idler gear shaft, needle roller 

bearing and reverse idler gear.

23. INSPECT REVERSE IDLER GEAR RADIAL 

CLEARANCE
(a) Using a dial indicator, measure the radial clearance.

Standard clearance:

0.015 to 0.050 mm (0.0006 to 0.0020 in.)

Maximum clearance:

0.050 mm (0.0020 in.)

If the clearance exceeds the maximum, replace the 
needle roller bearing.

F051580

SST

F051581E01

D033776

D033634

D033777

 

 

 

 

 

 

 

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