Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 417

MT–14

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION ASSEMBLY

MT

16. INSTALL MANIFOLD STAY

(a) Install the manifold stay with the 3 bolts.

Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)

17. INSTALL NO. 2 MANIFOLD STAY

(a) Install the No. 2 manifold stay with the 3 bolts.

Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)

18. INSTALL PROPELLER SHAFT ASSEMBLY (See page 

PR-14

)

19. INSTALL FRONT PROPELLER SHAFT ASSEMBLY 

(See page 

PR-6

)

20. INSTALL PROPELLER SHAFT HEAT INSULATOR

(a) Install the propeller shaft heat insulator with the 2 

bolts.
Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf)

21. INSTALL FRONT EXHAUST PIPE ASSEMBLY (See 

page 

EX-4

)

22. INSTALL NO. 2 FRONT EXHAUST PIPE ASSEMBLY 

(See page 

EX-5

)

23. ADD MANUAL TRANSMISSION OIL

24. ADJUST MANUAL TRANSMISSION OIL (See page 

MT-2

)

25. INSTALL FLOOR SHIFT SHIFT LEVER ASSEMBLY

(a) Apply MP grease to the tip of the shift lever.

F051649

F051648

C133778

MP grease

F051066E02

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION ASSEMBLY

MT–15

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(b) Cover the shift lever cap with a cloth.
(c) Pressing down on the shift lever cap, turn it 

clockwise to install the shift lever.

26. REMOVE TRANSFER HIGH AND LOW SHIFT LEVER 

ASSEMBLY
(a) Install the transfer shift lever onto the shift lever 

retainer.

(b) Using needle-nose pliers, install the snap ring.

27. INSTALL SHIFT LEVER BOOT ASSEMBLY

(a) Install the shift lever boot with the 4 screws and 2 

clips.

28. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for 

Manual transmission)

29. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for 

Transfer)

30. INSTALL FRONT CONSOLE BOX (See page 

IP-31

)

31. INSTALL CONSOLE UPPER REAR PANEL SUB-

ASSEMBLY (See page 

IP-31

)

32. INSTALL PARKING BRAKE HOLE COVER SUB-

ASSEMBLY (See page 

IP-32

)

33. CONNECT CABLE TO NEGATIVE BATTERY 

TERMINAL
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

34. CHECK FOR EXHAUST GAS LEAKAGE

Down

Clockwise

Cloth

F051824E01

Front

Tip of Shift Lever

Select Return Spring

Installation

C113710E03

C135788

MT–16

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

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TRANSMISSION

RA61F MANUAL TRANSMISSION

MANUAL TRANSMISSION UNIT

COMPONENTS

EXTENSION HOUSING 
OIL RECEIVER PIPE

FLOOR SHIFT CONTROL SHIFT LEVER 
RETAINER SUB-ASSEMBLY

OIL SEPARATOR 
PACKING SEAL

OUTPUT SHAFT 
REAR BEARING 
OUTER RACE

SHIFT LEVER HOUSING

TRANSMISSION REAR CASE

NO. 2 TAPER 
ROLLER BEARING 

COMPRESSION SPRING

BEARING 
LOCK PLATE

N*m (kgf*cm, ft.*lbf) : Specified torque

33 (340, 25)

20 (204, 15)

37 (377, 27)

18 (184, 13)

37 (377, 27)

11 (115, 8.3)

40 (408, 30)

OUTPUT SHAFT REAR 
BEARING OUTER RACE

25 (250, 18)

COUNTER GEAR REAR 
RADIAL BALL BEARING

GASKET

GASKET

SPACER

BALL

OUTPUT SHAFT 
ADJUST NUT

x4

x4

x10

MANUAL 
TRANSMISSION 
CASE COVER 
SUB-ASSEMBLY

Non-reusable part

C114073E03

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

MT–17

MT

FRONT BEARING 
SHAFT SNAP RING

TRANSMISSION FRONT CASE

TRANSMISSION 
MIDDLE CASE

N*m (kgf*cm, ft.*lbf) : Specified torque

TRANSMISSION 
CASE OIL SEAL

8.5 (87, 75 in.*lbf)

40 (408, 30)

GASKET

28 (286, 21)

37 (377, 27)

44 (449, 33)

40 (408, 30)

40 (408, 30)

39 (400, 29)

GASKET

x5

x3

x3

GASKET

TRANSMISSION 
OIL SEPARATOR

Non-reusable part

BACK-UP LIGHT 
SWITCH ASSEMBLY

NO. 1 OIL RECEIVER PIPE

NO. 2 OIL RECEIVER 
PIPE

x2

C114219E05