Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 415

MT–6

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION ASSEMBLY

MT

STARTER ASSEMBLY

ACCUMULATOR TO 
FLEXIBLE HOSE TUBE

CLUTCH ACCUMULATOR ASSEMBLY

CLUTCH RELEASE 
CYLINDER ASSEMBLY

FLYWHEEL HOUSING SIDE COVER

MANIFOLD STAY

MANUAL TRANSMISSION CASE 
COVER SUB-ASSEMBLY

NO. 1 CLUTCH HOUSING COVER

NO. 2 MANIFOLD STAY

N*m (kgf*cm, ft*lbf)  :Specified torque

12 (117, 8.5)

19 (194, 14)

37 (380, 28)

12 (120, 8.7)

72 (730, 53)

40 (408, 30)

12 (120, 8.7)

12 (120, 8.7)

15 (153, 11)

40 (408, 30)

39 (398, 29)

12 (120, 8.7)

x3

x3

x2

x2

x3

x4

x5

x3

CLIP

12 (117, 8.5)

x2

x2

Non-reusable part

15 (153, 11)

15 (153, 11)

15 (153, 11)

C133796E01

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION ASSEMBLY

MT–7

MT

TRANSFER ASSEMBLY

N*m (kgf*cm, ft*lbf)  :Specified torque

24 (245, 18)

x5

24 (245, 18)

x3

C133793E01

MT–8

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION ASSEMBLY

MT

REMOVAL

1.

DISCONNECT CABLE FROM NEGATIVE BATTERY 
TERMINAL

2.

REMOVE PARKING BRAKE HOLE COVER SUB-
ASSEMBLY (See page 

IP-11

)

3.

REMOVE CONSOLE UPPER REAR PANEL SUB-
ASSEMBLY (See page 

IP-12

)

4.

REMOVE FRONT CONSOLE BOX (See page 

IP-12

)

5.

REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for 
Transfer)

6.

REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for 
Manual Transmission)

7.

REMOVE SHIFT LEVER BOOT ASSEMBLY
(a) Remove the 4 screws and 2 clips, then remove the 

shift lever boot.

8.

REMOVE TRANSFER HIGH AND LOW SHIFT LEVER 
ASSEMBLY
(a) Using needle-nose pliers, remove the snap ring and 

pull out the shift lever from the shift lever retainer.

9.

REMOVE FLOOR SHIFT SHIFT LEVER ASSEMBLY
(a) Separate the shift lever cap boot from the manual 

transmission.

C135788

Front

Tip of Shift Lever

Select Return Spring

C113710E04

F051062

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION ASSEMBLY

MT–9

MT

(b) Cover the shift lever cap with a cloth.
(c) Pressing down on the shift lever cap, turn it 

counterclockwise to remove the shift lever.

(d) Pull out the shift lever.

10. DRAIN MANUAL TRANSMISSION OIL

(a) Remove the drain plug and gasket and then drain 

the manual transmission oil.

(b) Install a new gasket and drain plug.

Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf)

11. REMOVE NO. 2 FRONT EXHAUST PIPE ASSEMBLY 

(See page 

EX-4

)

12. REMOVE FRONT EXHAUST PIPE ASSEMBLY (See 

page 

EX-4

)

13. REMOVE PROPELLER SHAFT HEAT INSULATOR

(a) Remove the 2 bolts and remove the propeller shaft 

heat insulator.

14. REMOVE FRONT PROPELLER SHAFT ASSEMBLY 

(See page 

PR-2

)

15. REMOVE PROPELLER SHAFT ASSEMBLY (See page 

PR-9

)

16. REMOVE NO. 2 MANIFOLD STAY

(a) Remove the 3 bolts and remove the No. 2 manifold 

stay.

17. REMOVE MANIFOLD STAY

(a) Remove the 3 bolts and remove the manifold stay.

18. REMOVE STARTER ASSEMBLY (See page 

ST-7

)

Down

Counterclockwise

Cloth

F051209E01

C133778

F051648

F051649