Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 418

MT–18

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

MT

SHIFT AND SELECT LEVER

REVERSE IDLER GEAR

SHIFT AND  SELECT 
LEVER SHAFT

SHIFT AND SELECT LEVER CAM

COMPRESSION SPRING

LOCK BALL PIN

COUNTER GEAR ASSEMBLY

INPUT SHAFT ASSEMBLY

OUTPUT SHAFT ASSEMBLY

REVERSE IDLER 
GEAR BEARING

REVERSE IDLER GEAR SHAFT

E-RING

N*m (kgf*cm, ft*lbf)  :Specified torque

Non-reusable part

33 (340, 25)

C136409E01

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

MT–19

MT

NO. 1 GEAR SHIFT FORK

NO. 1 GEAR SHIFT 
FORK SHAFT

NO. 1 GEAR 
SHIFT HEAD

NO. 2 GEAR SHIFT FORK

NO. 2 GEAR SHIFT FORK SHAFT

NO. 3 GEAR SHIFT FORK

NO. 4 GEAR SHIFT FORK

NO. 4 GEAR SHIFT 
FORK SHAFT

N*m (kgf*cm, ft*lbf)  :Specified torque

Non-reusable part

20 (199, 14)

20 (199, 14)

SLOTTED 
SPRING PIN

E-RING

PIN

PIN

SHIFT ARM PIVOT

SHIFT 
DETENT BALL

COMPRESSION 
SPRING

SLOTTED SPRING PIN

NO. 2 GEAR 
SHIFT HEAD

SLOTTED 
SPRING PIN

SHIFT INTERLOCK 
BRACKET

21 (214, 15)

x4

PIN

1ST AND REVERSE SHIFT ARM

NO. 3 GEAR SHIFT FORK SHAFT

Apply MP grease

C136404E01

MT–20

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

MT

DISASSEMBLY

1.

REMOVE FLOOR SHIFT CONTROL SHIFT LEVER 
RETAINER SUB-ASSEMBLY
(a) Remove the 4 bolts, then remove the floor shift 

control shift lever retainer.

(b) Using a plastic hammer, remove the floor shift 

control shift lever retainer.

2.

REMOVE SHIFT LEVER HOUSING
(a) Remove the bolt, then separate the shift lever 

housing.

3.

REMOVE MANUAL TRANSMISSION CASE COVER 
SUB-ASSEMBLY
(a) Remove the 4 bolts, then remove the transmission 

case cover.

4.

REMOVE SHIFT DETENT BALL PLUG
(a) Using a socket hexagon wrench (10 mm), remove 

the shift detent ball plug from the transmission rear 
case.

(b) Remove the ball and compression spring from the 

transmission rear case.

F051567

D033729

F051568

F051569

F051570

RA61F MANUAL TRANSMISSION  –  MANUAL TRANSMISSION UNIT

MT–21

MT

5.

REMOVE OUTPUT SHAFT ADJUST NUT
(a) Using a chisel and hammer, unstake the nut.

(b) Place the gearshift into 5th gear, and then fix the 

input shaft using SST.
SST

09556-16030

(c) Using a belt and wooden block, fasten the 

transmission to the workbench.

(d) Using a socket wrench (60 mm), remove the nut 

from the transmission rear case.

(e) Remove the belt and wooden block from the 

transmission.

(f)

Remove taper roller bearing No. 2 and the spacer.

6.

REMOVE TRANSMISSION REAR CASE
(a) Remove the 10 bolts and 3 clamps.

D033734

SST

D033631E01

F051825

D033736

Clamp

Clamp

D033738E01