Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 135

ENGINE HOOD / DOOR  –  ACCESS DOOR

ED–37

ED

(n) Install the 2 bolts.

(o) Engage the 2 claws and install the roof side inner 

garnish cover.

(p) Connect the cable to the negative battery terminal.

Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

(q) Inspect the SRS warning light (see page 

RS-29

).

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B135995

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ENGINE HOOD / DOOR  –  ACCESS DOOR

ED

REASSEMBLY

1.

CLEAN REAR DOOR GLASS (See page 

WS-58

)

2.

CLEAN VEHICLE BODY (See page 

WS-58

)

3.

INSTALL REAR DOOR GLASS
HINT:
Use the same procedure as for the LH side (see page 

WS-59

).

4.

INSTALL ACCESS DOOR GLASS OUTER 
WEATHERSTRIP
HINT:
Use the same procedure as for the LH side (see page 

ET-43

).

5.

INSTALL ACCESS DOOR OUTSIDE MOULDING SUB-
ASSEMBLY
HINT:
Use the same procedure as for the LH side (see page 

ET-74

).

6.

INSTALL ACCESS PANEL LOWER LOCK STOP
(a) Using "Torx" socket wrench T40, install the access 

panel lower lock stop with the 2 screws.
Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)

7.

INSTALL ACCESS PANEL WEATHERSTRIP
(a) Engage the 20 clips and install a new access panel 

weatherstrip.

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ENGINE HOOD / DOOR  –  ACCESS DOOR

ED–39

ED

(b) Engage the 6 clips.

8.

INSTALL ACCESS PANEL CHECK ASSEMBLY
(a) Apply MP grease to the sliding areas of the access 

panel check.

(b) Install the access panel check onto the door panel 

with the 2 nuts.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

(c) Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 
1324 or the equivalent.

(d) Install the access panel check onto the body panel 

with the bolt.
Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)

9.

INSTALL REAR DOOR OPENING TRIM
(a) Install the rear door opening trim.

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B135538

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ED–40

ENGINE HOOD / DOOR  –  ACCESS DOOR

ED

10. INSTALL REAR DOOR SERVICE HOLE COVER

(a) Install a new rear door service hole cover.

HINT:
After attaching the service hole cover, check the 
quality of the seal.

11. INSTALL ACCESS PANEL LOCK STRIKER PLATE 

ASSEMBLY
(a) Using "Torx" socket wrench T40, install the access 

panel lock striker plate with the 2 screws.
Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)

12. INSTALL FRONT DOOR COURTESY SWITCH (See 

page 

LI-114

)

13. INSTALL ACCESS PANEL LOCK CANCEL LEVER 

ASSEMBLY
(a) Using "Torx" socket wrench T30, install the access 

panel lock cancel lever with the 2 screws.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

14. INSTALL ACCESS PANEL LOCK REMOTE CONTROL 

ASSEMBLY
(a) Apply MP grease to the sliding and rotating areas of 

the access panel lock remote control.

(b) Install the access panel lock remote control with the 

2 bolts and the clip.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)

(c) Connect the rod and connector clamp.

15. INSTALL ACCESS PANEL LOWER LOCK ASSEMBLY 

(See page 

LI-120

)

16. INSTALL ACCESS PANEL UPPER LOCK ASSEMBLY 

(See page 

LI-117

)

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B135542