Toyota Sequoia (2005). Manual - part 729

CH0M2–02

B16368

Pulley

B16367

B12276

SST

B16364

B16369

Turn

SST (A)

SST (B)

–

CHARGING

GENERATOR

CH–13

2905

REASSEMBLY

1.

INSTALL ROTOR TO DRIVE END FRAME

(a)

Place the drive end frame on the pulley.

(b)

Install the rotor to the drive end frame.

2.

INSTALL COIL ASSEMBLY

(a)

Place the generator washer on the rotor.

(b)

Using SST and a press, slowly press in the coil assembly.
SST

09285–76010

(c)

Install the coil assembly with the 4 bolts.
Torque: 5.8 N·m (59 kgf·cm, 51 in.·lbf)

3.

INSTALL PULLEY

(a)

Install the pulley to the rotor shaft by tightening the pulley
nut by hand.

(b)

Hold SST (A) with a torque wrench, and tighten SST (B)
clockwise to the specified torque.
SST

09820–63011

Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)

(c)

Check that SST (A) is secured to the pulley shaft.

B16371

SST (C)

SST (A)

Insert

B16373

SST (C)

SST (A)

Turn

B16370

SST (B)

SST (A)

Turn

B16361

Upward

Pin

B16359

CH–14

–

CHARGING

GENERATOR

2906

(d)

Mount SST (C) in a vise.

(e)

Insert SST (A) into SST (C), and attach the pulley nut to
SST (C).

(f)

To torque the pulley nut, turn SST (A) in the direction
shown in the illustration.
Torque: 110.3 N·m (1,125 kgf·cm, 81 ft·lbf)

(g)

Remove the generator from SST (C).

(h)

Turn SST (B), and remove SST (A and B).

(i)

Place the brush holder on the coil assembly with the pin
facing upward.

NOTICE:
Be careful of the holder installation direction.
(j)

Install the 2 screws.
Torque: 1.8 N·m (18 kgf·cm, 16 in.·lbf)

4.

INSTALL REAR END COVER

(a)

Install the terminal insulator.

NOTICE: Be careful of the terminal insulator installation
direction.

B16358

–

CHARGING

GENERATOR

CH–15

2907

(b)

Install the end cover with the 3 nuts.
Torque: 4.6 N·m (47 kgf·cm, 41 in.·lbf)

5.

CHECK THAT ROTOR ROTATES SMOOTHLY

CH0M3–02

B00809

CH–16

–

CHARGING

GENERATOR

2908

INSTALLATION

1.

INSTALL GENERATOR

(a)

Install the generator with the bolt and the 2 nuts.
Torque: 
Bolt: 39 N·m (400 kgf·cm, 29 ft·lbf)
Nut 10 mm: 39 N·m (400 kgf·cm, 29 ft·lbf)
Nut 8 mm: 15.5 N·m (158 kgf·cm, 11 ft·lbf)

(b)

Connect the generator connector.

(c)

Connect the generator wire with the nut.
Torque: 9.8 N·m (100 kgf·cm, 87 in.·lbf)

(d)

Install the terminal cap.

(e)

Install the wire clamp to the cord clip on the generator.

2.

INSTALL PS VANE PUMP (See page 

SR–36

)

3.

INSTALL DRIVE BELT

Install the belt by turning the belt tensioner counterclockwise.
HINT:
The pulley bolt for the belt tensioner has a left – hand thread.
4.

CONNECT INTAKE AIR CONNECTOR TO THROTTLE
BODY

5.

PERFORM ON–VEHICLE INSPECTION
(See page 

CH–1

)

6.

INSTALL THROTTLE BODY COVER

7.

INSTALL ENGINE UNDER COVER

8.

CONNECT CABLE TO NEGATIVE (–) BATTERY TER-
MINAL

9.

PERFORM INITIALIZATION (See page 

IN–20

)

Some system need initialzation when disconnecting the cable
from the battery terminal.