Toyota Sequoia (2005). Manual - part 727

CH073–08

B16569

Generator Connector

Generator Wire

N·m (kgf·cm, ft·lbf) : Specified torque

39 (400, 29)

Engine Under Cover

x 5

Drive Belt

Wire Clamp

PS Vane Pump

39 (400, 29)

Terminal Cap

Intake Air Connector

Throttle Body Cover

39 (400, 29)

39 (400, 29)

15.5 (158, 11)

Generator

9.8 (100, 87 in.·lbf)

–

CHARGING

GENERATOR

CH–5

2897

GENERATOR

COMPONENTS

B16695

Pulley

 Front Bearing

Bearing Retainer

 Rear Bearing

Drive End Frame (Stator)

Rotor

Generator Washer

Bearing Cover

Rectifier End Frame

Terminal Insulator

Brush Holder

 Non–reusable part

Rear End Cover

N·m (kgf·cm, ft·lbf) : Specified torque

110.3 (1,125, 81)

2.6 (27, 23 in.·lbf)

2.6 (27, 23 in.·lbf)

5.8 (59, 51 in.·lbf)

5.8 (59, 51 in.·lbf)

1.8 (18, 16 in.·lbf)

4.6 (47, 41 in.·lbf)

CH–6

–

CHARGING

GENERATOR

2898

CH0LY–02

B00809

–

CHARGING

GENERATOR

CH–7

2899

REMOVAL

1.

REMOVE ENGINE UNDER COVER

2.

REMOVE THROTTLE BODY COVER

3.

DISCONNECT CABLE FROM NEGATIVE (–) BATTERY
TERMINAL

4.

DISCONNECT INTAKE AIR CONNECTOR FROM
THROTTLE BODY

5.

REMOVE DRIVE BELT

Loosen the belt tension by turning the belt tensioner counter-
clockwise, and remove the drive belt.
HINT:
The pulley bolt for the belt tensioner has a left hand thread.
6.

REMOVE PS VANE PUMP FROM ENGINE 
(See page 

SR–28

)

7.

REMOVE GENERATOR

(a)

Disconnect the generator connector.

(b)

Remove the terminal cap and nut, and disconnect the
generator wire.

(c)

Disconnect the wire clamp from the cord clip on the gener-
ator.

(d)

Remove the bolt, the 2 nuts and the generator.

CH0LZ–02

B16358

B16369

SST (B)

SST (A)

Turn

B16371

SST (C)

SST (B)

Insert

B16372

SST (C)

SST (A)

Turn

B16370

Turn

SST (A)

SST (B)

CH–8

–

CHARGING

GENERATOR

2900

DISASSEMBLY

1.

REMOVE REAR END COVER

(a)

Remove the 3 nuts the and end cover.

(b)

Remove the terminal insulator.

2.

REMOVE BRUSH HOLDER

(a)

Remove the 2 screws and brush holder.

3.

REMOVE PULLEY

(a)

Hold SST (A) with a torque wrench, and tighten SST (B)
clockwise to the specified torque.
SST

09820–63011

Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)

(b)

Check that SST (A) is secured to the rotor shaft.

(c)

Mount SST (C) in a vise.

(d)

Insert SST (B) into SST (C), and attach the pulley nut to
SST (C).

(e)

To loosen the pulley nut, turn SST (A) in the direction
shown in the illustration.

NOTICE:
To prevent damage to the rotor shaft, do not
loosen the pulley nut more than one–half of a turn.
(f)

Remove the generator from SST (C).

(g)

Turn SST (B), and remove SST (A and B).

(h)

Remove the pulley nut and pulley.