Subaru Legacy III (2000-2003 year). Manual - part 639

CL-12

CLUTCH SYSTEM

GENERAL DESCRIPTION

• RHD Model

(1) Stopper

(9) Assist bushing

(17) Bushing

(2) Clutch pedal pad

(10) Assist rod B

(18) Clutch pedal bracket

(3) Clutch pedal

(11) Spring A (If equipped)

(19) Adjusting bolt

(4) Bushing C

(12) Rod (If equipped)

(5) Clutch clevis pin

(13) Bushing B (If equipped)

Tightening torque: N·m (kgf-m, ft-lb)

(6) Assist rod A

(14) Clip (If equipped)

T1: 8 (0.8, 5.8)

(7) Clip

(15) Clutch switch (With cruise control)

T2: 18 (1.8, 13.0)

(8) Assist spring

(16) Spacer

T3: 30 (3.1, 22.4)

CL-00175

( 1 )

( 2 )

( 3 )

( 4 )

( 4 )

( 4 )

( 5 )

( 6 )

( 7 )

( 1 )

( 8 )

( 9 )

(10)

(11)

(12)

(13)

(14)

(15)

(16)

(17)

(17)

(18)

T1

T3

T2

(19)

CL-13

CLUTCH SYSTEM

GENERAL DESCRIPTION

C: CAUTION

• Wear working clothing, including a cap, protec-
tive goggles, and protective shoes during opera-
tion.
• Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust or dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly, and replacement.
• Be careful not to burn your hands, because each
part on the vehicle is hot after running.
• Use SUBARU genuine fluid, grease etc. or the
equivalent. Do not mix fluid, grease etc. with that of
another grade or from other manufacturers.
• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or safety stands at the specified
points.
• Apply grease onto sliding or revolution surfaces
before installation.
• Before installing O-rings or snap rings, apply suf-
ficient amount of fluid to avoid damage and defor-
mation.
• Before securing a part on a vise, place cushion-
ing material such as wood blocks, aluminum plate,
or shop cloth between the part and the vise.
• Keep fluid away from the vehicle body. If any flu-
id contacts the vehicle body, immediately flush the
area with water.

CL-14

CLUTCH SYSTEM

GENERAL DESCRIPTION

D: PREPARATION TOOL

1. SPECIAL TOOLS

2. GENERAL PURPOSE TOOLS

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

498497100

CRANKSHAFT 
STOPPER 

Used for stopping rotation of flywheel when loos-
ening tightening bolt, etc.

499747100

CLUTCH DISC 
GUIDE

Used when removing and installing clutch disc to 
flywheel.

499057000

TORX PLUS

Used for removing and installing flywheel (Dual 
mass flywheel type).

TOOL NAME

REMARKS

Circuit Tester

Used for measuring resistance, voltage and ampere.

Dial Gauge

Used for measuring clutch disk run-out.

ST-498497100

ST-499747100

ST-499057000

CL-15

CLUTCH SYSTEM

CLUTCH DISC AND COVER

2. Clutch Disc and Cover

A: REMOVAL

1. EUROPE AND AUSTRALIA NON-TURBO 
MODELS

1) Remove transmission assembly from vehicle
body. <Ref. to MT-32, REMOVAL, Manual Trans-
mission Assembly.>
2) Insert ST on flywheel.
ST

499747100

CLUTCH DISC GUIDE

3) Put matching marks on flywheel and clutch cov-
er before removing clutch cover.

4) Remove clutch cover and clutch disc.

NOTE:
• Take care not to allow oil on the clutch disc fac-
ing.
• Do not disassemble either clutch cover or clutch
disc.
• Put matching marks to flywheel and clutch cover
before removing clutch cover.

2. EXCEPT EUROPE AND AUSTRALIA 
NON-TURBO MODELS AND TURBO MOD-
EL

1) Remove transmission assembly from vehicle
body. <Ref. to MT-32, REMOVAL, Manual Trans-
mission Assembly.>
2) Install ST on flywheel.
ST

499747100

CRANKSHAFT STOPPER

3) Remove clutch cover and clutch disc.

NOTE:
• Take care not to allow oil on the clutch disc fac-
ing.
• Do not disassemble either clutch cover or clutch
disc.

B: INSTALLATION

1. EUROPE AND AUSTRALIA NON-TURBO 
MODELS

1) Insert ST into the clutch disc and install them on
the flywheel by inserting the ST end into the pilot
bearing.

NOTE:
When installing clutch disc, be careful its direction.
ST

499747100

CLUTCH DISC GUIDE

(A) Dual mass flywheel

CL-00112

( A )

ST

CL-00113

(A) Clutch cover

(A) Flywheel

(B) Flywheel side

CL-00011

ST

( A )

CL-00114

(A)

ST