SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 347

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

16

CLUTCH ASSEMBLY

STAVIC - 2004.09

4C

Clutch Pedal

1. Remove the snap pin from master cylinder push rod and

remove the clevis pin from pedal.

2. Remove the turnover spring.

3. Unscrew the fulcrum bolt and remove the clutch pedal

from bracket

4. Unscrew the bolts and remove the master cylinder.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

17

CLUTCH ASSEMBLY

STAVIC - 2004.09

4C

Installation notice

1. Install in the reverse order of removal. Adjust pedal stroke

after installation.

5. Unscrew the mounting bolts and remove the clutch pedal

bracket.

Inspection and adjustment

1. Pedal Stroke (A)

3. Pedal Free Play (E).

4. Check the fulcrum bolt and the bushing for wear, the

pedal for bending and the spring for damage.

2. Pedal Height (B)

Free play

5 ~ 10 mm

Height (from carpet)

192 ± 5 mm

Maximum pedal stroke

158 mm

Description

Fulcrum bolt/nut

Bracket mounting bolt

Stopper bolt

Tightening Torque

16 ~ 22 Nm

8 ~ 18 Nm

16 ~ 22 Nm

 [Notice]

To adjust the pedal free play, loosen the lock nut (F) of the
master cylinder and turn the push rod until the free play is
correct.

 [Notice]

To adjust the pedal stroke, loosen the lock nut (C) of the
stopper bolt (D) and turn the stopper bolt until the stroke is
correct. After adjustment, tighten the lock nut.

 [Notice]

1. Apply long-life grease (T/M DBL 6611.00) to the connections.

2. Remove foreign materials.

3. Keep the tightening torque.

4. Replace the bushings with new ones.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

18

CLUTCH ASSEMBLY

STAVIC - 2004.09

4C

2. INSPECTION

Concentric Slave Cylinder

• Check any heat damage, abnormal noise, poor rotation

and wear of the concentric slave cylinder bearing.

Clutch Cover Assembly

• Check the diaphragm spring tip for wear and height

unevenness.

Unevenness limit

0.8 mm

• Check the pressure plate surface for wear, crack and

discoloration.

• Check the strap plate rivet for looseness and replace if

necessary.

Clutch Disc

• Check the facing for rivet looseness, sticks, oil and grease.

• Measure the rivet head depth. If out of limit, replace the

disc.

Wear limit

0.3 mm

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

18

CLUTCH ASSEMBLY

STAVIC - 2004.09

4C

2. INSPECTION

Concentric Slave Cylinder

• Check any heat damage, abnormal noise, poor rotation

and wear of the concentric slave cylinder bearing.

Clutch Cover Assembly

• Check the diaphragm spring tip for wear and height

unevenness.

Unevenness limit

0.8 mm

• Check the pressure plate surface for wear, crack and

discoloration.

• Check the strap plate rivet for looseness and replace if

necessary.

Clutch Disc

• Check the facing for rivet looseness, sticks, oil and grease.

• Measure the rivet head depth. If out of limit, replace the

disc.

Wear limit

0.3 mm