SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 345

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

8

CLUTCH ASSEMBLY

STAVIC - 2004.09

4C

 [Notice]

Because self adjust clutch includes compensation function
to make up for the wearness of clutch disk, this clutch
assembly applied to the vehicle can be oprated with constant
force in the clutch pedal.

Clutch Assembly

• Clutch assembly is composed of clutch cover (diaphram spring, pressure plate), clutch disk.

• Clutch disk connect the power from engine flywheel to the

transmission input shaft by the diaphram spring
compressing the clutch disk which has spline in the middle
frinction disk.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

9

CLUTCH ASSEMBLY

STAVIC - 2004.09

4C

1. Transmission housing

2. Clutch disc assembly

3. Clutch disc cover assembly

Cross Sectional View of Clutch Assembly

4. Bolt

5. Washer

6. Bolt

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

10

CLUTCH ASSEMBLY

STAVIC - 2004.09

4C

Description

Specification

Hydraulic

Suspended

Diesel engine equipped vehicle: 140 mm

Gasoline engine equipped vehicle: 150 mm

5 ~ 10 mm

Single dry diaphragm

240 X 155 X 4.0 mm

263 cm

2

/2

Free: 9.4 ~ 10.0 mm

When loaded: 9.0 ± 0.3 mm

Min. 720kgf

28.4 mm

φ 17.46 mm

7.0 mm

706.2 mm

2

DOT 4

Operating type

Clutch pedal

Clutch disc

Tightening Torque

Description

Tightening Torque

5.0 ~ 6.0 kgf

•

m

2.1 ~ 2.7 kgf

•

m

1.7 ~ 2.6 kgf

•

m

2.0 ~ 2.5 kgf

•

m

1.0 ~ 1.6 kgf

•

m

1.52 ~ 1.83 kgf

•

m

3.05 ~ 4.07 kgf

•

m

1.63 ~ 2.24 kgf

•

m

0.81 ~ 1.83 kgf

•

m

1.63 ~ 2.24 kgf

•

m

Clutch housing bolt (8 locations)

Clutch cover (pressure plate) bolt

Concentric slave cylinder bolt (3 locations)

Concentric slave cylinder flare nut

Adaptor flare nut

Clutch oil pipe flange nut

Master cylinder bolt

Fulcrum (clutch pedal bushing) bolt/nut

Clutch pedal bracket mounting bolt

Stopper bolt

50 ~ 60 Nm

21 ~ 27 Nm

17 ~ 26 Nm

20 ~ 25 Nm

10 ~ 16 Nm

15 ~ 18 Nm

30 ~ 40 Nm

16 ~ 22 Nm

8 ~ 18 Nm

16 ~ 22 Nm

Specifications

Clutch cover assembly setting force

Clutch master cylinder

Concentric slave cylinder

Clutch fluid

Type

Maximum pedal stroke

Pedal free play

Type

Dimension of facing

Facing size/quantity

Thickness of disc

Stroke

Inner diameter

Stroke

Sectional area

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

11

CLUTCH ASSEMBLY

STAVIC - 2004.09

4C

3. AIR BLEEDING

Specified oil

Capacity

DOT 4

Between Max and ADD

1. Remove the air bleed bolt cap on the release cylinder.

2. Put the other side of the tube into a empty container.

3. Slowly pump the clutch pedal several times.

4. With clutch pedal fully depressed, open the air bleed

bolt and bleed the air and fluid from the fluid line.

5. Repeat step 3 through 4 until no more air bubbles are

in the escaping fluid.

Procedure

 [Notice]

•

This work has to be done by two service persons.

•

After bleeding, check the clutch system for operation
and noise.

•

Use only Ssangyong genuine clutch fluid, and check
the clutch fluid level in reservoir.

 [Notice]

•

Keep the fluid level over MAX in reservoir during bleeding
operation.

•

Do not let the fluid contact a painted surface.