SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 346

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

12

CLUTCH ASSEMBLY

STAVIC - 2004.09

4C

2. Unscrew the bolts and remove the clutch cover, pressure

plate and clutch disc.

Tightening torque

2.4 ± 0.3 kgf

xm

Tightening torque

21 ~ 27 N

xm

 [Notice]

1) Be careful not to drop the pressure plate and clutch disc.

2) Replace the clutch cover and disk at every disassembly.

MAINTENANCE

1. REMOVAL AND INSTALLATION

Clutch Assembly

Preceding Work: Remove the transmission assembly.

1. Insert the centering pin (special tool) into center spline. Loosen the clutch cover bolts 1/2 turns in cross sequence

until the spring tension is released.

 [Notice]

1) Do not remove the bolts at a time, or clutch cover may be damaged or deformed.

2) If the clutch disk is to be reused, insert a mounting plate between the dia phram spring and cover plate when uninstall.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

13

CLUTCH ASSEMBLY

STAVIC - 2004.09

4C

3. Unscrew the concentric slave cylinder mounting bolts (3EA) and remove the concentric slave cylinder

assembly in the clutch housing.

Concentric Slave Cylinder

Preceding Work: Remove the transmission assembly.

1. Unscrew the oil pipe nut(1), adaptor mounting bolt(3) and oil pipe nut(2) which connected to concentric slave(A)

from the inside of clutch housing.

2. Remove the oil pipe from the clutch housing.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

14

CLUTCH ASSEMBLY

STAVIC - 2004.09

4C

Clutch Master Cylinder

1. Drain the clutch fluid.

2. Pull out the snap pin and clevis pin from the clutch pedal

connection.

3. Remove the clutch tube.

Installation Notice

4. Remove the master cylinder mounting nuts and pull off

the master cylinder.

Installation Notice

Tightening torque

8 ~ 18 Nm

5. Install in the reverse order of removal.

6. Check the clutch pedal operation.

7. Perform the air bleeding job.

Tightening torque

15 ~ 18 Nm

 [Notice]

Be careful not to contact the fluid into a painted surface.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

15

CLUTCH ASSEMBLY

STAVIC - 2004.09

4C

Clutch Fluid Pipe

1. Draw out the fluid.

2. Unscrew the bolt and remove the supply pipe from clutch

master cylinder.

3. Unscrew the supply pipe bolt and remove primary oil pipe

from clutch fluid chamber.

4. Unscrew the bolt and remove the secondary clutch fluid

pipe from clutch release chamber.

5. Install the pipes. Be careful not to mix the pipes.

 [Notice]

•

Make sure to bleed the air from the system after
installation.

•

Check each pipe bolt for oil leaks.

•

Clutch pipes are reusable. However, must check the pipes
for damages and cracks.