SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 322

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

108

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

 Multi-disc brake B1

1. Disc brake B1

2. Piston

3. Return spring

4. Snap ring

5. Cushion spring

6. Disc and steel plate

7. Snap ring

 Multi-disc brake B2

8. Disc carrier B2

9. Sealing ring

10. Sealing ring

11. Piston in B2

12. Sealing ring in piston guide ring

13. Sealing ring in piston guide ring

14. Return spring

Multi-disc brake B1

 Multi-disc brake B2

15. Spring plate

16. Snap ring

17. Piston guides in B2 and B3

18. O-ring

19. Disc and steel plate

20. Snap ring

21. Cushion plate

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

109

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

Rear gear set and center output shaft

Rear freewheel and rear hollow shaft

 Rear gear set and center output shaft

1. Output shaft in center gear set

2. Needle bearing

3. Teflon ring

4. Thrust washer

5. Thrust needle bearing

6. Shim

7. Snap ring

8. Rear gear set

9. Thrust washer

10. Clutch C3

11. Rear hollow shaft

C. Oil outlet port in clutch C3

D. Oil inlet port in clutch C3

 Rear freewheel and rear hollow shaft

12. Hollow shaft

13. O-ring

14. Snap ring

15. Freewheel

16. Inner disc carrier and rear sun gear/clutch C3

17. Thrust needle bearing

18. Shim

19. Snap ring

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

110

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

MEASUREMENT AND ADJUSTMENT

Shaft Axial Clearance Adjust

1. Measure the clearance between the ball bearing and the

parking lock gear.

• Place the measuring bridge on top of transmission

housing and measure the distance from the parking
lock gear (a) to the measuring bridge.

• Measure the distance from measuring bridge to the

ball bearing groove on mating surface with gauge (b).

• Adjust the axial play “E” with adjusting shim.

ex) Distance “a”

49.90 mm

Distance “b”

49.00 mm

Difference

0.90 mm

Axial play “E”

0.40 mm

Shim size

0.50 mm

3. Insert the ball bearing into rear part of transmission

housing.

2. Install a shim.

Measuring bridge  126 589 04 31 00

Axial play (specified value)

0.3 ~ 0.5 mm

 [Notice]

Measure the clearance between ball bearing (2) and snap
ring. Install the appropriate size of snap ring.
(2.0, 2.1, 2.2 mm)

 [Notice]

Select a proper thickness of shim:
0.2, 0.3, 0.4, 0.5 mm

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

111

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

4. Install the radial sealing with a tool.

Arbor  140 589 12 15 00