SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 323

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

112

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

Measurement of Disc Brake B1

(1) Sectional drawing of brake B1

6b

External disc carrier

6c

Piston

6f

Disc spring

6h

Snap ring

69

Friction disc

70a External disc (1.8 mm)
70b External disc (2.8 mm)
70c External disc (4.0 mm)
 L

Clearance

(Figure 2)

(2) Procedure

1. Soak new discs into ATF for one hour before installation.

2. Install the brake B1 discs with the order as shown in

(Figure 1).

3. Install the compressor (078) on external discs (70c) and

apply the 1200N of force to the disc pack. This force is
applied on the marking ring point (small arrow in figure
2). Do not apply excessive force.

4. Determine the clearance (L) at three points between

external disc (70c) and snap ring (6h) with feeler gauge.

• The snap ring (6h) should be contacted to top of the

external disc carrier (6b) during installation.

5 adjust the clearance with proper snap rings if needed.

Specified clearance (L):

No. of single face friction disc

No. of dual face friction disc

- 2 : 2.2 ~ 2.6 mm

- 2.3 ~ 2.7 mm

- 3 : 2.4 ~ 2.8 mm

- 2.7 ~ 3.1 mm

- 4 : 2.6 ~ 3.0 mm

- 3.0 ~ 3.4 mm

Thickness of B1 snap ring: 2.6, 2.9, 3.2, 3.5, 3.8, 4.1 mm

(Figure 1)

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

113

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

Measurement of Disc Brake B2

(1) Sectional drawing of brake B2

14a

External disc carrier

27

Piston

134a External disc (6.5 mm)
134b External disc (1.8 mm)
134c External disc (1.8 mm)
134d Friction disc
134e Disc spring
144a Snap ring
 L

Clearance

(Figure 2)

(2) Procedure

1. Soak new discs into ATF for one hour before installation.

2. Install the brake B2 discs with the order as shown in

(Figure 1).

3. Install the compressor (078) on external discs (134a) and

apply the 1200N of force to the disc pack. This force is
applied on the marking ring point (small arrow in figure
2). Do not apply excessive force.

4. Determine the clearance (L) at three points between

external disc (134a) and snap ring (144a) with feeler gauge.

• The snap ring (144a) should be contacted to top of the

external disc carrier (14a) during installation.

5. adjust the clearance with proper snap rings if needed.

Specified clearance (L): No. of friction disc

                                  - 3 : 1.9 ~ 2.3 mm
                                  - 4 : 2.0 ~ 2.5 mm
                                  - 5 : 2.0 ~ 2.4 mm

Thickness of B2 snap ring: 2.9, 3.2, 3.5, 3.8 mm

(Figure 1)

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

114

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

Measurement of Disc Brake B3

(1) Sectional drawing of brake B3

2

Automatic transmission housing
(External disc carrier)

14a

Piston

133a External disc (6.5 mm)
133b External disc (1.8 mm)
133c External disc (1.8 mm)
133d Disc spring
133e Friction disc
133f

Snap ring

L

Clearance

(Figure 2)

(2) Procedure

1. Soak new discs into ATF for one hour before installation.

2. Install the brake B3 discs with the order as shown in

(Figure 1).

3. Determine the clearance (L) at three points between

external disc (133c) and snap ring (133a) with feeler gauge.

• The snap ring (133a) should be contacted to top of the

external disc carrier (133c) during installation.

4. Adjust the clearance with proper snap rings if needed.

Specified clearance (L): 1.0 ~ 1.4 mm

Thickness of B3 snap ring: 3.2, 3.5, 3.8, 4.1, 4.4, 4.7 mm

(Figure 1)

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

115

DC 5-SPEED AUTOMATIC TRANSMISSION

STAVIC - 2004.09

4A

Measurement of Disc Clutch C1

(1) Sectional drawing of clutch C1

83a External disc carrier
86

Piston

86b Disc spring
89a External disc (1.8 mm)
89b External disc (2.8 mm)
89c External disc (4.0 mm)
89d Friction disc
90

Snap ring

L

Clearance

(Figure 2)

(2) Procedure

1. Soak new discs into ATF for one hour before installation.

2. Install the brake C1 discs with the order as shown in

(Figure 1).

3. Install the compressor (078) on external discs (89c) and

apply the 1200N of force to the disc pack. This force is
applied on the marking ring point (small arrow in figure
2). Do not apply excessive force.

4. Determine the clearance (L) at three points between

external disc (89c) and snap ring (90) with feeler gauge.

•  The snap ring (90) should be contacted to top of the

external disc carrier (83a) during installation.

5. Adjust the clearance with proper snap rings if needed.

Specified clearance (L):

No. of single face friction disc

No. of dual face friction disc

- 3 : 2.4 ~ 2.8 mm

- 2.7 ~ 3.1 mm

- 4 : 2.6 ~ 3.0 mm

- 3.0 ~ 3.4 mm

- 5 : 2.8 ~ 3.2 mm

- 3.3 ~ 3.7 mm

- 6 : 2.9 ~ 3.3 mm

- 3.6 ~ 4.0 mm

Thickness of C1 snap ring : 2.6, 2.9, 3.2, 3.5, 3.8, 4.1 mm

(Figure 1)