SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 18

1B-49

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

CONNECTING ROD

Preceding Work: Removal of piston

1. Connecting rod bushing

2. Oil gallery

3. Balance weight

4. Connecting rod bolt (M9 x 52, 12 pieces)

...................... 1st step 40 + 5 Nm (30 + 3.7 lb-ft)

2nd step 90° + 10°

5. Fit sleeve

6. Upper connecting rod bearing

7. Lower connecting rod bearing

8. Bearing shell lug

9. Marking [Indication ( ) or numbers]

Service Data Standard

Distance (L) from the connecting rod bearing bore center to the bushing bore center

Width of the connecting rod (B) at bearing bore

Width of the connecting rod (b) at bushing bore

Basic bore at the bearing shell (D1)

Basic bore at the bushing (d1)

Bushing inner diameter (d)

Clearance between the piston pin and the bushing

Peak-to-valley height of connecting rod bushing on inside

Permissible twist of connecting rod bearing bore to connecting rod bushing bore

Permissible deviation of axial paralleism of connecting rod bearing bore to connecting rod

bushing core

Permissible deviation of connecting rod bearing bore from concentricity

Permissible difference of each connecting rod in weight

145 ± 0.05 mm

21.940 ~ 22.000 mm

21.940 ~ 22.000 mm

51.600 ~ 51.614 mm

24.500 ~ 24.571 mm

22.007 ~ 22.013 mm

0.007 ~ 0.018 mm

0.005 mm

0.15 mm

0.07 mm

0.01 mm

0.4 g

1B-50

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Inspection

1. Measure the basic bore of the connecting rod bearing.

Notice

If the basic bore exceeds the value of 51.614 mm,
replace the bearing or check the connecting rod.

2. Check connecting rod bolts.

3. Check the assembly mark (indication//or number: arrow)

of the connecting rods and the bearing cap when
installing.

Notice

• Make sure it doesn’t exceed over 4g with other

connecting rods when replacing the connecting
rods.

• Check if the connecting rod and the bearing cap

are accurately seated on the groove when replacing
the bearing.

Notice

If the length exceeds max. length, replace it.

Length when new (L)

Max. Length (L)

Tightening torque

51.7 ~ 52 mm

52.9 mm

1st step: 40 + 5 Nm

(30 + 3.7 lb-ft)

2nd step: 90° + 10°

1B-51

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

PISTON

Preceding Work: Removal of engine

Removal of cylinder head

Removal of oil pan

Removal of oil pump

Removal of baffle plate

1. Connecting rod bearing cap

2. Connecting rod

3. Connecting rod bearing cap bolt

(M9 x 52, 12 pieces)

...................... 1st step: 40 + 5 Nm (30 + 3.7 lb-ft)

2nd step: 90° + 10°

4. Piston

5. Snap ring

6. Piston pin

1B-54

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

PISTON RING

Preceding Work: Removal of piston

1. Piston compression ring

2. Piston compression ring

3. Piston oil ring

4. Coil spring and control ring

5. Hook spring