SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 19

1B-55

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Notice

If out of specification, replace the piston ring.

Replacement Procedure

1. Measure the piston ring’s gap.

2. Remove the piston ring with a pliers.

3. For installation, position the piston ring to be the ‘TOP’

mark on the piston ring upward and arrange the piston
ring ends to be 120° apart.

4. Adjust the hook spring joint in the oil ring 180° away

from the ring end.

Gap between the

Piston and the

Piston Ring

Groove 1  0.20 ~ 0.40 mm

Groove 2  0.20 ~ 0.40 mm

Groove 3  0.20 ~ 0.45 mm

Groove 1  0.015 ~ 0.050 mm

Groove 2  0.020 ~ 0.040 mm

Groove 3  0.010 ~ 0.045 mm

End Gap of the

Piston Ring

1B-56

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

FLYWHEEL/DRIVEN PLATE

Preceding Work: Removal of manual or automatic transmission

1. Flywheel mounting bolt (M10 x 22, 8 pieces)

..................... 1st step: 45 + 5 Nm (33 + 3.7 lb-ft)

2nd step: 90° + 10°

2. Plate

3. Driven plate (A/T)

4. Dowel pin

Service Data Standard (Stretch Bolt)

Nominal size

Stretch side diameter

Bolt length

Tightening torque

M x 1.5

8.5 ~ 0.2 mm

8.0 mm

21.8 ~ 22.2 mm

-

When new

Min. diameter

When new

D

d

L

1st step: 45 + 5 Nm (33 + 3.7 lb-ft),

2nd step: 90° + 10°

1B-57

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Removal & Installation Procedure

1. Unscrew the driven plate mounting bolt.

Installation Notice

• Replace the bolt when the stretch side diameter (d)

of the driven plate mounting bolt is less than 8.0 mm.

• For the stretch bolt tightening, keep the socket

wrench and Tommy-bar to be 90° and tighten as
specified.

2. Remove the driven plate (3), and plate (2) for automatic

transmission vehicle.

3. Installation should follow the removal procedure in the

reverse order.

Tightening torque

1st  step: 40 + 5 Nm

(30 + 3.7 lb-ft)

2nd  step: 90° + 10°

1B-58

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Sectional View

1. Oil pan

2. Cover

3. Crankshaft front seal

4. Flywheel mounting bolt

5. Crankshaft

6. Dowel pin

7. Washer (thickness = 3.5 mm)

8. Washer

9. Bolt

10. Front drive plate

11. Rear drive plate

12. Rivet

13. Segment

14. Ring gear