SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 17

1B-45

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

27.958 ~ 28.042

-

Connecting Rod

Bearing Jourmal

Width

Selection of Crankshaft Main Bearing

1. Crankcase Side

There are seven punching marks on the mating surface
to  oil pan. This mark is correspondent to the bearing
distinguished by color. Select the relevant bearing
according to the punching mark when repaired.

2. Crankshaft Bearing Cap Side

Select the crankshaft main bearing according to the
marking letter on the crankshaft main journal when
repaired.

Color Dot Marking

Blue

Yellow

Red

White

Violet

Crankshaft Journal Diameter (mm)

57.960 ~ 57.965

57.955 ~ 57.960

57.950 ~ 57.955

57.945 ~ 57.950

57.940 ~ 57.945

Punching Mark

•

••

•••

Bearing Color Selected

Blue

Yellow

Red

Marking Letter

B

Y

R

W

V

Bearing Color Selected

Blue

Yellow

Red

White

Violet

Service Data

Unit: mm

Crankshaft

Bearing Journal

Diameter

Thrust Washer

Thickness

Crankshaft

Journal Width

at fit bearing

Connecting Rod

Bearing Journal

Diameter

Standard size

1st repair size

2nd repair size

3rd repair size

4th repair size

57.950 ~ 57.965

57.700 ~ 57.715

57.450 ~ 57.465

57.200 ~ 57.215

56.950 ~ 56.965

2.15 or 2.20

24.50 ~ 24.533

-

47.94 ~ 47.96

47.75

47.50

47.25

47.00

Crankshaft Standard

and Repair Size

2.25 or

2.35 or

 2.40

1B-46

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Notice

• Make sure the crankshaft bearing cap properly

seated in place in the crankcase side. When perfectly
installed, the projected part (arrow) locates in the
left side (intake manifold side).

• Assemble so that the projected part of the cap and

crankcase face the same direction.

Removal & Installation Procedure

1. Unscrew the connecting rod bearing cap bolt and remove

the bearing cap.

Installation Notice

2. Unscrew the crankshaft bearing cap bolts and separate

the upper and lower bearing shells and thrust washers.

Installation Notice

•

Remove the bearing cap from front (pulley side) to rear.

•

Make sure that the upper and lower bearing shells do
not change each other and coat with engine oil.

•

The oil grooves (arrows) in the thrust washers must face
outward and insert the thrust bearing into the bearing
cap.

•

There are five kinds of thrust washers by thickness.
Select the proper washer when repaired.

3. Remove the crankshaft.

4. Installation should follow the removal procedure in the

reverse order.

5. After completion of the installation, check for the rotating

condition of the crankshaft.

•

Make sure that the upper and lower bearing shells do
not change each other.

•

Coat the bearing shell with engine oil.

•

Install the bearing cap according to the consecutive
number.

Part  No. : 601  030  00  62 2.15  mm

Part  No. : 601  030  01  62 2.20  mm

Part  No. : 601  030  02  62 2.25  mm

Part  No. : 601  030  03  62 2.30  mm

Part  No. : 601  030  04  62 2.40  mm

1st  step: 40 + 5 Nm

(30 + 3.7 lb-ft)

2nd  step: 90° + 10°

Tightening torque

1st  step: 50 ~ 60 Nm

(37 ~ 44 lb-ft)

2nd step: 90°

Tightening torque

1B-47

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Inspection

1. If the length ‘L’ of the crankshaft bearing cap bolt exceeds

63.8 mm, replace it.

2. Make sure the crankshaft bearing cap is properly seated

on the cylinder block (arrows).

3. Measure and record the inner diameter of the crankshaft

bearing.

Notice

• Measure at 2 points (1, 2).

• Measure ‘A’,‘B’and ‘C’ as shown. If average value

of ‘B’ and ‘C’is less than value ‘A’, then the average
value of ‘B’ and ‘C’ is actual average value. If average
value of ‘B’ and ‘C’ is more than value ‘A’, then the
value ‘A’ is actual average value.

4. Measure and record the diameter of the crankshaft

bearing journal.

Notice

• Record the mean value when measured at 3 points

(A, B, C).

• Measure the inner diameter of bearing and the

diameter of journal and if it is out of the standard
data, replace the bearing shell.

1B-48

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Service Data Standard
(Crankshaft Main Bearing Gap)

(Connecting Rod Bearing Gap)

Gap (mm)

Static condition: 0.015 ~ 0.039

Dynamic condition: 0.031 ~ 0.051

(Consider the expansion 0.011 ~ 0.016)

0.010 ~ 0.254

Static condition: 0.011 ~ 0.039

Dynamic condition: 0.031 ~ 0.051

(Consider the expansion 0.015 ~ 0.022)

0.010 ~ 0.254

Item

Main Bearing Journal

(NO. 1, 5, 7)

Main Bearing Journal

(NO. 3, 4, 6)

Measuring Position

Radial

Axial

Radial

Axial

Item

Connecting Rod Bearing

Measuring Position

Radial

Gap (mm)

0.030 ~ 0.050