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Nissan Almera Tino V10 (2001 year). Manual - part 21

5. Pedal Vibration and Noise

=NLBR0108

INSPECTION START

Pedal vibration and noise inspection

SAT797A

GO TO 2.

CHECK SYMPTOM

1. Apply brake.
2. Start engine.

Does the symptom appear only when engine is started?

Yes

Carry out self-diagnosis. Refer to BR-56, BR-58.

GO TO 3.

RECHECK SYMPTOM

Does the symptom appear when electrical equipment switches (such as headlamp) are operated?

Yes

GO TO 4.

Go to “3. CHECK WARNING LAMP INDICATION” in “2. Unexpected Pedal Action”,
BR-82.

CHECK WHEEL SENSOR

Check wheel sensor shield ground. For location of shield ground, refer to wiring diagram and “HARNESS LAYOUT” in EL
section.

Is wheel sensor shield grounded properly?

Yes

Check ABS actuator and electric unit pin terminals for damage or the connection of ABS
actuator and electric unit harness connector. Reconnect ABS actuator and electric unit
harness connector. Then retest.

Repair.

NOTE:
ABS may operate and cause vibration under any of the following
conditions.

Applying brake gradually when shifting or operating clutch.

Low friction (slippery) road.

High speed cornering.

Driving over bumps and pot holes.

Engine speed is over 5,000 rpm with vehicle stopped.

TROUBLE DIAGNOSES FOR SYMPTOMS

ABS

5. Pedal Vibration and Noise

BR-85

6. ABS Warning Lamp Does Not Come On
When Ignition Switch Is Turned On

=NLBR0109

INSPECTION START

Warning lamp circuit inspection

NBR379

GO TO 2.

CHECK FUSE

Check 10A fuse No. 30 for warning lamp. For fuse layout, refer to “POWER SUPPLY ROUTING” in EL section.

Is fuse OK?

Yes

GO TO 3.

Replace fuse.

CHECK ABS CONTROL UNIT POWER SUPPLY CIRCUIT

1. Install 10A fuse.
2. Disconnect ABS actuator and electric unit connector.
3. Check voltage between control unit connector terminal *1 and ground after turning ignition switch “ON”.

NBR380

Does battery voltage exist after turning ignition switch “ON”?

Yes

GO TO 5.

GO TO 4.

TROUBLE DIAGNOSES FOR SYMPTOMS

ABS

6. ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On

BR-86

CHECK WARNING LAMP INDICATION

Disconnect ABS actuator and electric unit connector.

SBR759E

Does the ABS warning lamp activate?

Yes

GO TO 6.

GO TO 5.

CHECK HARNESS FOR SHORT

1. Disconnect ABS actuator and electric unit connector.
2. Check voltage between ABS actuator and electric unit connector terminal *1 and ground.

NBR381

Does battery voltage exist?

Yes

Check combination meter. Refer to WARNING LAMPS in EL section.

Repair harness and connectors between fuse and ABS actuator and electric unit connec-
tor terminal *1.

CHECK HARNESS CONNECTOR

Check ABS actuator and electric unit pin terminals for damage or connection of ABS actuator and electric unit harness
connector. Reconnect ABS actuator and electric unit harness connector. Then reset.

INSPECTION END

Replace ABS actuator and electric unit.

TROUBLE DIAGNOSES FOR SYMPTOMS

ABS

6. ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On (Cont’d)

BR-87

7. ABS Warning Lamp Stays On When Ignition
Switch Is Turned On

=NLBR0110

INSPECTION START

ABS control unit inspection

NBR382

GO TO 2.

CHECK WARNING LAMP

1. Disconnect ABS actuator and electric unit connector.
2. Connect suitable wire between ABS actuator and electric unit connector terminal *1 and ground.

NBR383

Does warning lamp activate?

Yes

GO TO 3.

Repair combination meter. Check the following.

Harness connector E1

Harness for open or short between ABS actuator and electric unit and fuse
If NG, repair harness or connector.

CHECK HARNESS CONNECTOR

Check ABS actuator and electric unit pin terminals for damage or the connection of ABS actuator and electric unit harness
connector. Reconnect ABS actuator and electric unit harness connector. Then retest.

INSPECTION END

GO TO 4.

TROUBLE DIAGNOSES FOR SYMPTOMS

ABS

7. ABS Warning Lamp Stays On When Ignition Switch Is Turned On

BR-88

CHECK ABS MOTOR GROUND

1. Turn ignition switch “OFF”.
2. Disconnect ABS actuator and electric unit connector.
3. Check continuity between ABS actuator and electric unit connector terminal 16 and ground.

SBR147EC

Does continuity exist?

Yes

Replace ABS actuator and electric unit.

Check the following.

Harness connector E1

Harness for open or short between ABS actuator and electric unit and ground
If NG, repair harness or connector.

TROUBLE DIAGNOSES FOR SYMPTOMS

ABS

7. ABS Warning Lamp Stays On When Ignition Switch Is Turned On (Cont’d)

BR-89

NLBR0111

CAUTION:

Be careful not to damage sensor edge and sensor rotor teeth.
When removing the front or rear wheel hub assembly, first
remove the ABS wheel sensor from the assembly. Failure to
do so may result in damage to the sensor wires making the
sensor inoperative.

Wheel Sensors

NLBR0111S01

SBR902D

REMOVAL AND INSTALLATION

ABS

BR-90

ABS Actuator and Electric Unit

NLBR0111S10

SBR630E

REMOVAL

NLBR0111S1001

Disconnect battery cable.

Drain brake fluid.

Remove mounting bracket fixing bolts and nuts.

Disconnect connector, brake pipes and remove fixing nuts.

INSTALLATION

NLBR0111S1002

CAUTION:

After installation, refill brake fluid. Then bleed air.
1.

Connect brake pipes temporarily.

Tighten fixing bolts and nuts.

Tighten brake pipes.

Connect connector and battery cable.

REMOVAL AND INSTALLATION

ABS

ABS Actuator and Electric Unit

BR-91

SBR984C

SBR873CA

Sensor Rotor

NLBR0111S02

REMOVAL

NLBR0111S0201

Remove the drive shaft and rear wheel hub. Refer to “Drive
Shaft” and “Wheel Hub” in AX section.

Remove the sensor rotor using suitable puller, drift and bear-
ing replacer.

SBR985C

INSTALLATION

NLBR0111S0202

Install the sensor rotor. For front sensor rotor, use hammer and
wooden block. For rear sensor rotor, use suitable drift and press.

Always replace sensor rotor with new one.

SBR986C

Pay attention to the dimension of rear sensor rotor as show in
figure.

h: 12.5 - 13.5 mm (0.49 - 0.531 in)

REMOVAL AND INSTALLATION

ABS

Sensor Rotor

BR-92

General Specifications

NLBR0077

Unit: mm (in)

Engine

QG18DE, SR20DE

YD22DDTi

Front Brake

Brake model

CL25VCG

Cylinder bore diameter

57.2 (2.2529)

Pad
Length

width

thickness

110.6

54.2

11.0 (4.35

2.13

0.433)

Rotor outer
diameter

thickness

280

28 (11.02

1.10)

Rear Brake

Brake model

CL11HDG (disc brake)

Cylinder bore diam-
eter

Cam & Strut type

38 (1.496)

Ball & Ramp type

38.2 (1.504)

Pad
Length

width

thickness

79.8

38.5

9.3 (3.142

1.516

0.37)

Rotor outer diameter

thickness

278

10 (10.94

0.39)

Master cylinder

Cylinder bore diameter

23.81 (15/16)

Brake booster

Booster model

S255

M215T

S255

Diaphragm

Primary

255 (10.04)

230 (9.06)

255 (10.04)

Secondary

—

205 (8.07)

—

Specified brake fluid

DOT 4

Disc Brake

NLBR0078

Unit: mm (in)

Brake model

CL25VCG

CL11HDG

Pad wear limit

Minimum thickness

2.0 (0.078)

2.0 (0.079)

Rotor repair limit

Maximum runout

0.07 (0.0028)

Minimum thickness

26.0 (1.024)

9 (0.35)

Brake Pedal

NLBR0079

Unit: mm (in)

Free height “H”*

LHD

M/T

154.8 - 164.8 (6.09 - 6.49)

CVT

164 - 174 (6.46 - 6.85)

RHD

M/T

154.8 - 164.8 (6.09 - 6.49)

CVT

164 - 174 (6.46 - 6.85)

Clearance “C” between pedal stopper and threaded end of stop lamp switch or brake switch

0.75 - 2.00 (0.0295 - 0.0787)

*: Measured from surface of dash panel to surface of pedal pad

Parking Brake

NLBR0080

Type

Center lever

Number of notches
[under force of 196 N (20 kg, 44 lb)]

5 - 6

Number of notches
when warning lamp switch comes on

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specifications

BR-93

SERVICE DATA AND SPECIFICATIONS (SDS)

Parking Brake (Cont’d)

BR-94

BODY & TRIM

SECTION

CONTENTS

PRECAUTIONS

...............................................................3

Service Notice..............................................................3
Supplemental Restraint System (SRS)

SEAT BELT PRE-TENSIONER

″

...............3

CLIP AND FASTENER

....................................................4

Description ...................................................................4

CHASSIS AND BODY MAINTENANCE

.........................6

Checking Body Corrosion............................................6

BODY FRONT END

.........................................................7

Removal and Installation .............................................7

FRONT BUMPER ASSEMBLY

....................................7

BODY REAR END AND OPENER

................................10

Removal and Installation ...........................................10

REAR BUMPER ASSEMBLY

....................................10

DOOR

.............................................................................13

Adjustment .................................................................13

STRIKER ADJUSTMENT

..........................................13

Front Door Glass .......................................................14

FRONT DOOR GLASS AND REGULATOR

................14

Front Door Limit Switch Reset (Driver side only)......15

RESET CONDITIONS

..............................................15

RESET PROCEDURES

............................................15

Rear Door Glass........................................................16

REAR DOOR GLASS AND REGULATOR

..................16

Front Door Lock.........................................................18

OUTSIDE HANDLE ROD ADJUSTMENT

...................18

REMOVAL

...............................................................18

Rear Door Lock .........................................................20

OUTSIDE HANDLE ROD ADJUSTMENT

...................20

REMOVAL

...............................................................21

INSTRUMENT PANEL ASSEMBLY

.............................22

Removal and Installation ...........................................22

SIDE AND FLOOR TRIM

...............................................28

Removal and Installation ...........................................28

LUGGAGE ROOM TRIM

...............................................31

Removal and Installation ...........................................31

DOOR TRIM

...................................................................32

Removal and Installation ...........................................32

ROOF TRIM

...................................................................35

Removal and Installation ...........................................35

BACK DOOR TRIM

.......................................................37

Removal and Installation ...........................................37

EXTERIOR

.....................................................................38

Removal and Installation ...........................................38

FRONT SEAT

................................................................46

Removal and Installation ...........................................46

MANUAL SEAT

........................................................47

Heated Seat...............................................................48
Active Head Restraint................................................48

OPERATION OUTLINE

............................................48

REAR SEAT

...................................................................49

Removal and Installation ...........................................49

REAR OUTSIDE SEAT

.............................................49

REAR CENTER SEAT

..............................................50

SUNROOF

......................................................................51

Adjustment .................................................................51
Removal.....................................................................51
Trouble Diagnoses.....................................................55

DIAGNOSTIC TABLE

................................................55

WIND DEFLECTOR (WHERE FITTED)

......................55

ADJUSTMENT

.........................................................56

DRAIN HOSES

........................................................57

WEATHERSTRIP

.....................................................57

LINK AND WIRE ASSEMBLY

....................................58

WINDSHIELD AND WINDOWS

....................................59

Removal and Installation ...........................................59

REMOVAL

...............................................................59

INSTALLATION

........................................................59

WINDSHIELD

..........................................................60

SIDE WINDOW

........................................................61

BACK DOOR WINDOW

............................................62

DOOR MIRROR

.............................................................63

Removal and Installation ...........................................63

REAR VIEW MIRROR

...................................................64

Removal and Installation ...........................................64

REMOVAL

...............................................................64

INSTALLATION

........................................................64

BODY (ALIGNMENT)

....................................................65

Alignment ...................................................................65

ENGINE COMPARTMENT

........................................66

UNDERBODY

..........................................................68

CONTENTS

(Cont’d)

BT-2

Service Notice

NLBT0001

When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.

Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to oil
or damage them.

Apply sealing compound where necessary when installing parts.

When applying sealing compound, be careful that the sealing compound does not protrude from parts.

When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.

Supplemental Restraint System (SRS) “AIR
BAG” and “SEAT BELT PRE-TENSIONER”

NLBT0002

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER” used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL V10 is as follows (The compo-
sition varies according to the destination and optional equipment.):

For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.

For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).

Information necessary to service the system safely is included in the RS section of this Service Manual.

WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.

PRECAUTIONS

Service Notice

BT-3

Description

NLBT0003

Clips and fasteners in BT section correspond to the following numbers and symbols.

Replace any clips and/or fasteners which are damaged during removal or installation.

Symbol No.

Shapes

Removal & Installation

C101

SBF302H

SBF367BA

C103

SBT095

SBF423H

C203

SBF258G

SBF708E

C205

MBT080A

SBF638CA

C206

MBF519B

MBF520B

CLIP AND FASTENER

Description

BT-4

Symbol No.

Shapes

Removal & Installation

CE103

SBF104B

SBF147B

CF110

SBF648B

SBF649B

CF118

SBF151D

SBF259G

CR103

SBF768B

SBF770B

CLIP AND FASTENER

Description (Cont’d)

BT-5

Checking Body Corrosion

NLBT0033

Visually check the body sheet metal panel for corrosion, paint damage (scratches, chipping, rubbing, etc.) or
damage to the anti-corrosion materials. In particular, check the following locations.
Hemmed portion
Hood front end, door lower end, trunk lid rear end, etc.
Panel joint
Side sill of rear fender and center pillar, rear wheel housing of rear fender, around strut tower in engine
compartment, etc.
Panel edge
Trunk lid opening, sunroof opening, fender wheelarch flange, fuel filler lid flange, around holes in panel, etc.
Parts contact
Waist molding, windshield molding, bumper, etc.
Protectors
Damage or condition of mudguard, fender protector, chipping protector, etc.
Anti-corrosion materials
Damage or separation of anti-corrosion materials under the body.
Drain holes
Condition of drain holes at door and side sill.
When repairing corroded areas, refer to the Corrosion Repair Manual.

CHASSIS AND BODY MAINTENANCE

Checking Body Corrosion

BT-6

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