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MANUAL GEARBOX 11 REPAIR Refit 44. Clean gearbox to engine mating faces, dowels and dowel holes. 45. With assistance raise gearbox on jack and align to clutch and engine. 46. Fit lower bolts securing clutch housing to engine and tighten to 50 Nm (37 lbf.ft). NOTE: Do not fit upper bolts at this stage. 47. Fit earth leads and secure with bolt. multiplug to reverse light switch, position 49. Raise gearbox jack and guide transfer gearbox lever through tunnel. 50. Secure body harness clips to bracket on top of transfer gearbox. 51. Position battery earth lead to transfer gearbox and tighten retaining nut. 52. Connect multiplug to speed sensor and secure harness in clip on transfer gearbox. 53. Position mounting brackets and rubber mountings, positioning heat shield to LH 54. Position nuts to mountings and tighten to 48 Nm (35 lbf.ft). 55. Remove 3 bolts securing support plate LRT-99-007 to gearbox. 56. Position handbrake cable through heel board. tighten to 25 Nm (18 lbf.ft). 58. Clean propeller shafts and mating faces. tighten nuts to 48 Nm (35 lbf.ft). 60. Clean intermediate silencer and tail pipe mating faces. 61. Position silencer and secure on mountings, using a new gasket align to tail pipe, fit nuts and 62. Refill gearbox with oil. See Adjustment. MAINTENANCE , 64. Fit exhaust front pipe. See MANIFOLD AND EXHAUST SYSTEM, Repair. 65. Refit starter motor. See ELECTRICAL, Repair. 66. Fit bolt securing shim plate to clutch housing and tighten 10 Nm (7 lbf.ft). 67. Position heater pipe to gearbox housing, fit upper bolts securing clutch housing to engine 68. Position gearbox breather pipes to clips on heater hose. 69. Fit air cleaner. See FUEL SYSTEM, Repair. Repair. 71. Fit and align tunnel cover, fit and tighten screws. screws. 73. Position hand-brake lever and tighten bolts to 25 Nm (18 lbf.ft). 74. Connect handbrake cable to lever, fit clevis pin, washer and new split pin. 75. Connect Lucar to hand-brake switch. with trim stud. 77. Locate insulation pad over gear levers and fit to tunnel cover. 78. Align spline marks, fit gear lever to lower lever, fit washer and secure with retaining nut. 79. Position gear lever cover. |