Isuzu Rodeo UE. Manual - part 497

7B–20

MANUAL TRANSMISSION

7. Remove gear control lever(6).

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8. Raise and support vehicle with suitable jack stands.

Remove flexible hose bracket and slave cylinder(7)
with pipe.

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9. Remove propeller shaft flange yoke bolts and nuts at

the defferential side.

NOTE: Apply alignment marks on the flange at both front
and rear sides.

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10. Remove propeller shaft(8) from the transmission

main shaft spline.

11. Remove fuel pipe heat protector(9) and clip.

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MANUAL TRANSMISSION

7B–21

12. Disconnect reverse switch and speed sensor harness

connector.

13. Remove two cover bolts from the clutch housing and

flywheel under cover(10).

14. Support the transmission with a transmission jack.
15. Remove two transmission mounting rubber nuts(11).

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16. Remove transmission mount rubber(12).
17. Remove six crossmember bolts and third

crossmember(13).

18. Remove transmission retaining nuts and bolts.

Remove the transmission(14) from the vehicle.

Installation

1. Apply a thin coat of molybdenum disulfide grease to

the top gear shaft spline.

2. Slowly operate the transmission jack until the front of

transmission jack is aligned with rear of the engine.
The slope of the engine and the transmission must be
the same.

3. Align the top gear shaft spline with the clutch driven

plate spline.
Install the transmission(14) to the engine.

4. Tighten the transmission nuts and bolts as shown in

the figure.
Flexible hose bracket bolt is installed at the step of
slave cylinder installation.

7B–22

MANUAL TRANSMISSION

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5. Install the transmission mounting rubber(12) to the

transmission case.

Torque: 41 N·m (30 lb ft)

6. Install the third crossmember(13) to the frame.

Torque: 76 N·m (56 lb ft)

7. Install the transmission to third crossmember.

Torque: 41 N·m (30 lb ft)

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Remove the transmission jack from transmission
side.

MANUAL TRANSMISSION

7B–23

8. Install flywheel under cover(10).
9. Connect reverse switch and speed sensor harness

connector.

10. Connect fuel pipe to transmission side.

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11. Install fuel pipe heat protector(9) and clip.

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12. Insert propeller shaft splined yoke into the

transmission mainshaft spline.
Install the propeller shaft flange yoke to the drive
pinion flange.

Torque: 50 N·m (37 lb ft)

13. Install slave cylinder(7) and flexible hose bracket.

Slave cylinder bolt

Torque:  50 N·m (37 lb ft)

Flexible hose bracket bolt

Torque:  40 N·m (30 lb ft)

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