Isuzu Rodeo UE. Manual - part 496

7B–16

MANUAL TRANSMISSION

6. Install flywheel under cover(19).  6VD1 engine 3

pieces, X22SE engine 1 piece.

Torque: 8 N·m (69 lb in)

7. Install starter(18).

Torque: 40 N·m (30 lb ft)

8. Install third crossmember(17).

Torque: 50 N·m (37 lb ft)

9. Install engine rear mount nuts(16).

Torque: 40 N·m (30 lb ft)

Remove the transmission jack from transmission
side.

10. Apply grease to top hole portion of the shift fork.

Install slave cylinder(14) and flexible hose fixing
bracket (X22SE engine).

Torque: 43 N·m (32 lb ft)

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Legend

(1) Apply Grease

11. Install clutch dust covers(15) to clutch housing (6VD1

engine).

Torque: 6 N·m (52 lb in)

12. Connect transmission harness connectors and clip.

Connector: transfer switch (4X4), 2–4 actuator (4X4),
car speed sensor, 1–2 and 3–4 indicator switch.

13. Install bracket and transmission harness clamps(12)

to the transmission case.

14. Install harness heat protector(13) (6VD1 engine).
15. Connect fuel pipe to transmission side.

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MANUAL TRANSMISSION

7B–17

16. Install fuel pipe heat protector(11) and clip.

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17. Install center exhaust pipe(10) (6VD1 engine).

Torque: 43 N·m (32 lb ft)

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18. Install front(9) (4X4) and rear propeller shaft(8).

Torque: 63 N·m (46 lb ft)

19. Install transfer protector(6) (4X4) and fairing plate(7).

Lower the vehicle.

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20. Install gear control lever(5) and transfer control

lever(5) (4X4).

21. Install grommet assembly(4).
22. Install center console(3), rear console and lower

cluster assembly.

23. Install transfer control lever knob(2) (4X4) and gear

control lever knob(1).

24. Connect battery ground cable.

7B–18

MANUAL TRANSMISSION

Transmission (TREMEC T5R)

Disassembled View

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Legend

(1) Gear Control Lever Knob
(2) Lower Cluster Assembly
(3) Rear Console
(4) Center Console
(5) Grommet Assembly
(6) Gear Control Lever
(7) Slave Cylinder

(8) Propeller Shaft
(9) Fuel Pipe Heat Protector

(10) Flywheel Undercover

(11) Transmission Mounting Rubber Nut

(12) Transmission Mount Rubber
(13) Third Crossmember
(14) Transmission

MANUAL TRANSMISSION

7B–19

Removal

1. Disconnect battery ground cable.
2. Remove gear control lever knob(1) and place gear

shift lever in the neutral position.

3. Remove lower cluster assembly(2).

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4. Remove rear console(3).

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5. Remove center console(4).

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6. Remove grommet assembly(5).

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