Isuzu Rodeo UE. Manual - part 495

7B–12

MANUAL TRANSMISSION

20. Remove engine rear mount nuts(16) from third

crossmember.

F07RW008

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21. Remove third crossmember(17) by removing six

fixing bolts.

22. Remove starter(18) (6VD1 engine).
23. Remove flywheel under cover(19).  6VD1 engine:3

pieces, X22SE engine:1 piece.

24. Use clutch release bearing remover J–39207 to

disconnect the clutch release bearing from the clutch
pressure plate (6VD1 engine).

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25. Pull the shift fork toward the transmission to press the

clutch release bearing against the clutch (6VD1
engine).

26. Insert the clutch release bearing remover between

the wedge collar and the release bearing (6VD1
engine).

NOTE: Be sure not to insert the remover between the
wedge collar and the clutch.

MANUAL TRANSMISSION

7B–13

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27. Turn the remover to separate the release bearing

(6VD1 engine).

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28. Remove transmission retaining nuts and bolts(20).

Remove transmission(21) from the vehicle.

Installation

1. Apply a thin coat of molybdenum disulfide grease to

the top gear shaft spline.

2. Slowly operate the transmission jack until the front of

transmission is aligned with the rear of the engine.
The slope of the engine and the transmission must be
the same.

3. Align the top gear shaft spline with the clutch driven

plate spline.

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7B–14

MANUAL TRANSMISSION

4. Install the transmission to the engine.

Tighten the transmission nuts and bolts as shown in
the figure.

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MANUAL TRANSMISSION

7B–15

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5. Apply a force of 59 – 78 N (13.2 – 17.6 lb) to the tip of

the shift fork in the direction of the transmission to
engage the clutch pressure plate and release
bearing.

NOTE: A click sound is heard when the release bearing
and the tip of the diaphragm spring engage each other.
Check to see if they are securely engaged by pushing the
tip of the shift fork toward the engine side while applying
a force of about 25 N (5.5 lb).  If the shift fork will not
move, then they are securely engaged.

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