Isuzu Rodeo UE. Manual - part 498

7B–24

MANUAL TRANSMISSION

14. Lower the vehicle and install gear control lever(6).

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15. Install grommet assembly(5).

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16. Install center console(4), rear console(3) and lower

cluster assembly(2).
Install gear control lever knob(1).

17. Connect battery ground cable.

MANUAL TRANSMISSION

7B–25

Transmission Case

Major Component (MUA, 4X2)

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Legend

(1) Clutch Release Bearing
(2) Shift Fork
(3) Fulcrum Bridge
(4) Front Cover (with Oil Seal)
(5) Counter Front Bearing Snap Ring
(6) Top Gear Bearing Snap Rring

(7) Speedometer Sensor and Speedometer Driven

Gear

(8) Gear Control Box Assembly
(9) Rear Cover with Oil Seal

(10) 1–2 and 3–4 Indicator Switch, Pin, and Ball

(11) Intermediate Plate with Gear Assembly

(12) Transmission Case

7B–26

MANUAL TRANSMISSION

Disassembly

1. Clean the exterior of the unit with solvent.
2. Remove the drain plug from the transmission case

and drain the lubricant.

3. Remove the clutch release bearing(1) from the

transmission case.

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4. Remove the snap pin.

Remove the shift fork pin and shift fork(2) from the
fulcrum bridge.

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5. Remove the fulcrum bridge bolts.

Remove the fulcrum bridge(3) from the transmission
case.
Remove the front cover(4) and gasket from the
transmission case.

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6. Remove snap ring(5) fixing counter front bearing.
7. Use a pair of snap ring pliers to remove the snap

ring(6) fixing top gear bearing.

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8. Remove the speedometer sensor(7).

Remove the plate(7).
Remove the driven gear bushing and driven gear(7).

NOTE: Apply a reference mark to the driven gear bushing
before removal.

9. Remove gear control box assembly(8).

10. Remove the rear cover assembly from the

transmission case.

11. Remove 1–2 and 3–4 indicator switch(10), pin(10)

and ball(10).
Remove intermediate plate with gear assembly(11)
from transmission case(12).

MANUAL TRANSMISSION

7B–27

Reassembly

1. Apply recommended liquid gasket (LOCTITE 17430)

or its equivalent to the transmission case(12),
intermediate plate(11) and rear cover(9) fitting
surfaces.

2. Install the intermediate plate with gear assembly(11)

to the transmission case(12).
Pull out the top gear shaft until the ball bearing snap
ring groove protrudes from the transmission case
front cover fitting face.
Avoid subjecting the mainshaft to sudden shock or
stress.

3. Tighten the transmission rear cover bolts to the

specified torque.

Torque: 37 N·m (27 lb ft)

NOTE:

Notes When Tightening the Bolt:

f

After cleaning the bolt hole, dry it thoroughly with air.

f

After cleaning the screw face of a removed bolt or new
one, dry it thoroughly.  Apply recommended liquid
gasket (LOCTITE 242) or its equivalent before
tightening it.

4. Install a new gasket and gear control box

assembly(8).
Install the harness clips and brackets and then tighten
four new gear control box bolts to the specified
torque.

Torque: 20 N·m (14 lb ft)

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5. Install the O-ring(4) to the speedometer driven gear

bushing(3).
Install the driven gear to the speedometer driven gear
bushing(3).

6. Install the speedometer driven gear assembly(7) to

the transmission rear cover(9).
Install the plate(1) to the transmission rear cover(9).

Torque: 15 N·m (11 lb ft)

7. Install the speedometer sensor(7).

Torque: 27 N·m (20 lb ft)

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