Hyundai Tucson Plug-in Hybrid (2024 year). Manual in english

Foreword/Starting your Hybrid/Plug-in hybrid vehicle

1-60

Unplug vehicle to start (Plug-in

hybrid vehicle)

OAEPHQ049829L

This message is displayed when you

start the engine without unplugging the

charging cable. Unplug the charging

cable, and then start the vehicle.

Charging stopped. Check the AC

charger

OOSEV048131L

This warning message is displayed

when charging is stopped for the

reasons below:

- There is a problem with the external

AC charger

- The external AC charger stopped

charging

- The charging cable is damaged

In this case, check whether there is

any problem with the external AC and

charging cable.
If the same problem occurs when

charging the vehicle with a normally

operating AC charger or genuine

HYUNDAI portable charger, have your

vehicle inspected by an authorized

HYUNDAI dealer.

1-61

Charging stopped. Check the cable

connection

OOSEV048196L

This warning message is displayed

when charging is stopped because the

charging connector is not correctly

connected to the charging inlet
In this case, separate the charging

connector and re-connect it and check

whether there is any problem (external

damage, foreign substances, etc.) with

the charging connector and charging

inlet.
If the same problem occurs when

charging the vehicle with a replaced

charging cable or genuine HYUNDAI

portable charger, have your vehicle

inspected by an authorized HYUNDAI

dealer.

Remaining time (Plug-in hybrid

vehicle)

OAEPHQ049818L

This message is displayed to notify

the remaining time to fully charge the

battery.

Wait until fuel door opens (Plug-in

hybrid vehicle)

OAEPHQ049830L

This message is displayed when you

attempt to open the fuel filler door with

the fuel tank pressurized. Wait until the

fuel tank is depressurized.

Foreword/Starting your Hybrid/Plug-in hybrid vehicle

1-62

NOTICE

It may take up to 20 seconds to open

fuel filler door.

When the fuel filler door is frozen

and does not open after 20 seconds

at freezing temperature, slightly tap

the fuel filler door and then attempt

to open it. In other cases, have your

vehicle inspected by an authorized

HYUNDAI dealer.

Do not pry on the door. If necessary,

spray around the door with an

approved de-icer fluid (do not use

radiator anti-freeze) or move the

vehicle to a warm place and allow

the ice to melt.

Check fuel door (Plug-in hybrid

vehicle)

OAEPHQ049831L

The message is displayed when the fuel

filler door is open while in driving or an

abnormality has occurred.

Fuel door open (Plug-in hybrid

vehicle)

OAEPHQ049832L

This message is displayed when the

fuel filler door opens after the fuel tank

is depressurized. If this message is

displayed, you can refuel the fuel tank.

Shift to P to charge (Plug-in hybrid

vehicle)

OAEPHQ049833L

This message is displayed when the

charging connector is plugged with the

shift button in R (Reverse), N (Neutral)

or D (Drive). Move the shift button to P

(Park) and re-start the charging process.

1-63

Switching to Hybrid mode to allow

heating or air conditioning (Plug-in

hybrid vehicle)

OAEPHQ049842L

This message is displayed when the

vehicle automatically switches to

HEV mode to allow heating or air

conditioning. It is when the coolant

temperature is low (below -14°C) and the

driver turns on the heating or cooling

system.
If the coolant temperature gets higher

than -14°C or the driver turns off the

heating or cooling system the vehicle

returns to its default (EV) mode.

Maintaining Hybrid mode to allow

heating or air conditioning (Plug-in

hybrid vehicle)

OAEPHQ049841L

This message is displayed when the

vehicle maintains the HEV mode to allow

heating or air conditioning. The mode

does not change when the driver presses

the [HEV] button to switch from the HEV

mode to EV mode while the heating and

cooling system is on and the coolant

temperature is below -14°C.

Low/High System Temp. Maintaining

Hybrid mode (Plug-in hybrid vehicle)

OAEPHQ049834L

OAEPHQ049835L

This message is displayed when the

temperature of the high-voltage

(hybrid) battery is too low or too high.

This warning message is to protect the

battery and the hybrid system.

Foreword/Starting your Hybrid/Plug-in hybrid vehicle

1-64

Low/High System Temp. Switching

to Hybrid mode (Plug-in hybrid

vehicle)

OAEPHQ049836L

OAEPHQ049837L

This message is displayed when the

temperature of the high-voltage (hybrid)

battery is too low or high. This warning

message is to protect the battery and the

hybrid system.

Switching to Hybrid mode to

lubricate engine (Plug-in hybrid

vehicle)

OAEPHQ049838L

This message is displayed when the

vehicle is automatically switched to the

HEV mode to lubricate engine while the

ignition switch is in the ON position.

Maintaining Hybrid mode to protect

engine (Plug-in hybrid vehicle)

OAEPHQ049839L

This message is displayed when

the [HEV] button is pressed but it is

impossible to switch from the HEV mode

to EV mode due to engine lubrication.

Exit SPORT mode to switch to EV

(Plug-in hybrid vehicle)

OAEPHQ049840L

This message is displayed when [HEV]

button is pressed but it is impossible to

switch from the HEV mode to EV mode

because the SPORT mode is engaged.

1-65

Energy Flow

The hybrid system informs the drivers its

energy flow in various operating modes.

While driving, the current energy flow is

specified in 11 modes.

Vehicle stop

ONX4E040024

The vehicle is stopped.
(No energy flow)

EV propulsion

ONX4EHQ010002

Only the motor power is used to drive the

vehicle.

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Power assist

ONX4EHQ010003

Both the motor and the engine power are

used to drive the vehicle.

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Engine only propulsion

ONX4EHQ010004

Only the engine power is used to drive

the vehicle.

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Foreword/Starting your Hybrid/Plug-in hybrid vehicle

1-66

Engine generation

ONX4EHQ010005

When the vehicle is stopped, the high-

voltage battery is charged up by the

engine.

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Regeneration

ONX4EHQ010006

The high-voltage battery is charged up

by the regenerative brake system.

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Engine brake

ONX4EHQ010007

The engine braking is used to decelerate

the vehicle.

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Power reserve

ONX4EHQ010008

The engine is simultaneously used to

drive the vehicle and to charge up the

high-voltage battery.

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1-67

Engine generation/motor drive

ONX4EHQ010009

The engine charges up the high-voltage

battery. The motor power is used to drive

the vehicle.

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Engine generation/regeneration

ONX4E040025

The engine and regenerative brake

system charges up the high-voltage

battery.

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Engine brake/regeneration

ONX4EHQ010010

The engine braking is simultaneously

used to decelerate the vehicle and to

charge up the high-voltage battery.

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Foreword/Starting your Hybrid/Plug-in hybrid vehicle

1-68

e-Handling (Electrically Assisted

Handling Performance)/e-EHA

(Electrically Evasive Handling

Assist)

e-Handling controls the electric motor

while turning around to improve the

handling performance, driving safety,

convenience and ride comfort.
e-EHA connects FCA (Forward Collision

Avoidance Assist) and the electric motor

to provide assists to avoid collision

so that prompt collision avoidance is

available while FCA warning appears.

e-Handling stands for Electrically

Assisted Handling Performance.

e-EHA means Electrically Evasive

Handling Assist.

Operation condition

e-Handling starts to work by identifying

enter or exit condition if the driver

operates the steering wheel over a

certain level when the vehicle speed is

between 24 mph and 74 mph.
e-EHA operates if there is urgent steering

wheel operation while FCA (Forward

Collision Avoidance Assist) warning

appears

Operation cancel

- When ESC operates

- When ABS operates

CAUTION

The system does not work under the

following conditions.

When the ESC operation stop light

is on

When it does not work due to a

malfunction of electronic device

When the manual transmission mode

is set

The gear shift is not in D (Drive)

Information

Please refer to the chapter 6 “Paddle shift
(manual transmission mode) of automatic
transmission (electronic transmission
button)”

HYBRID DRIVING SYSTEM

1-69

SAFETY PRECAUTIONS FOR HYBRID SYSTEM

Hybrid Vehicle Components

High voltage battery system

HPCU (Hybrid Power Control Unit)

OTMHQ010013

High voltage battery system

(hybrid)

ONX4HQ010012

High voltage battery system *

(Plug-in hybrid

vehicle)

ONX4EPHQ011017L

*1 :

Located in the engine compartment

*2 :

Located under rear seat

*3 :

Located under the front seat

WARNING

Never touch orange colored or high

voltage labeled components, including

wires, cables, and connections. When

the insulators or covers are damaged or

removed, severe injury or death from

electrocution may occur.

WARNING

While replacing the fuses in the

engine compartment, never touch the

HPCU. The HPCU carries high voltage.

Touching the HPCU may result in

electrocution, serious injury, or death.

WARNING

In the hybrid system, the hybrid battery

uses high voltage to operate the motor

and other components. This high

voltage hybrid battery system can be

very dangerous.
Never touch the hybrid system. When

you touch the hybrid battery system,

serious injury or death may occur.

CAUTION

Do not pile up any items in an area

behind the high voltage battery. In

a crash, the battery may become

unstable, or its performance may

degrade.

Do not apply strong force nor pile

up any items above the luggage

compartment. Such an attempt

may distort the high voltage battery

case, causing a safety problem or

degrading the performance.

Be careful when loading

flammable liquid in the passenger

compartment. It could cause

operational and safety degradation if

the liquid leaks and flows in the high

voltage battery.

Foreword/Starting your Hybrid/Plug-in hybrid vehicle

1-70

Drive motor

OTMHQ010015

*4 :

Located in the engine compartment

WARNING

Do not disassemble the high voltage

motor connector. The high voltage

motor connector may contain

residual high voltage. Coming in

contact with high voltage may result

in death or serious injury.

Your vehicle’s hybrid system should

only be inspected or repaired by an

authorized HYUNDAI dealer.

WARNING

Do not disassemble or assemble

the high voltage battery system.

Doing so may result in electric shock,

causing death or serious injury.

If you disassemble or assemble

hybrid system components

improperly, it may damage the

performance and reliability of your

vehicle.

If electrolyte comes in contact

with your body, clothes or eyes,

immediately flush with a large

quantity of fresh tap water. Have

your eyes examined by a doctor as

soon as possible.

WARNING

Never assemble or disassemble the

high voltage battery system.

If you assemble or disassemble the

high voltage battery system, the

durability and performance of the

vehicle may be damaged.

When you want to check the high

voltage battery system, have the

vehicle inspected by an authorized

HYUNDAI dealer.

Do not touch the high voltage

battery and high voltage cable

connected to motor (orange color).

Severe burns and electric shock may

occur. For your safety, do not touch

the cover of electronic components

and electronic cable. Do not remove

the cover of electronic components

and electronic cable. In particular,

never touch the high voltage battery

system when the hybrid system in

operation. It may result in death or

serious injury.

WARNING

Never use the package modules

(high voltage battery, inverter and

converter) for any other purpose.

Do not use an unauthorized battery

charger to charge the high voltage

battery. Doing so may result in death

or serious injury.

Never locate the high voltage system

near or in a fire.

Never drill into or strike the package

module. Otherwise, it may be

damaged. An electric shock may

occur, resulting in serious injury or

death.

1-71

NOTICE

When the vehicle is paint baked, do

not bake over 30 minutes in 158°F

(70°C) or 20 minutes in 176°F (80°C)

degree.

Do not wash the engine

compartment, using water. Water

may cause an electric shock and

damage the electronic components.

WARNING

This hybrid vehicle uses the hybrid

battery system inverter and converter

to generate high voltage. High voltage

in the hybrid battery system is very

dangerous and may cause severe burns

and electric shock. This may result in

serious injury or death.

For your safety, never touch,

replace, disassemble or remove the

hybrid battery system including

components, cables and connectors.

Severe burns or electric shock may

result in serious injury or death when

you fail to follow this warning.

When the hybrid battery system

operates, the hybrid battery system

can be hot. Always be careful

because burns or electric shock may

be caused by high voltage.

Do not spill liquid on the HPCU, HSG,

motor and fuses. If the hybrid system

components come in contact with

liquid, it may result in electric shock.

Service Interlock Connector

ONX4HQ010013

In case of emergency, cut the service

interlock connector cable to isolate the

high voltage of the battery.

WARNING

Never disconnect the service interlock

connector or cut the wire except in an

emergency situation.
Serious problems may occur, such as

the vehicle will not start.

Hybrid Battery Cooling Duct

ONX4HQ010014

The hybrid battery cooling duct is

located of the Passenger’s seat. The

cooling duct cools down the hybrid

battery. When the hybrid battery cooling

duct is blocked, the hybrid battery may

be overheated.
Clean the cooling duct for the hybrid

battery with a dry cloth on a regular

basis.

Foreword/Starting your Hybrid/Plug-in hybrid vehicle

1-72

WARNING

Never clean the cooling duct of the

hybrid battery with a wet cloth. If

any water enters the cooling duct

of the hybrid battery, the hybrid

battery may cause an electric shock,

resulting in a serious damage, an

injury or a death.

The hybrid battery is composed of

lithium-ion polymer. If the hybrid

battery is improperly handled, it is

dangerous to the environment. Also

it may cause electrical shock and

severe burns, resulting in a serious

injury or a death.

Do not spill liquid over the cooling

duct of the hybrid battery. Doing

so is very dangerous. It may cause

electric shock or serious injury.

Do not cover the cooling duct with

objects.

Do not put any objects into the

cooling duct of the hybrid battery.

Doing so may cause loss of cooling

duct volume to the hybrid battery.

When the cooling duct is blocked

with any objects, immediately

contact your HYUNDAI dealer.

Never place a container of liquid on

or near the cooling duct. If the liquid

spills, the hybrid battery located in

the under floor may be damaged.

Do not obstruct the cooling duct

with any other objects.

If an accident occurs

WARNING

For your safety, do not touch the

high voltage cables, connectors

and package modules. High voltage

components are orange in color.

Exposed cables or wires may be

visible inside or outside of the

vehicle. Never touch the wires or

cables, because an electrical shock,

an injury, or a death may occur.

Any gas or electrolyte leakage from

your vehicle is not only poisonous

but also flammable. Upon witnessing

one of those, open the windows,

and remain a safe distance from the

vehicle out of the road.
Immediately call an emergency

services or contact an authorized

HYUNDAI dealer and advise them

that a hybrid vehicle is involved.

When the vehicle is severely

damaged, remain a safe distance of

49 feet or more between your vehicle

and other vehicles/flammables.

1-73

WARNING

If a fire occurs:

If a small scale fire occurs, use a fire

extinguisher (ABC, BC) that is meant

for electrical fires.
If it is impossible to extinguish

the fire in the early stage, remain

a safe distance from the vehicle

and immediately call your local

fire emergency responders. Also,

advise them that a hybrid vehicle is

involved.
If the fire spreads to the high voltage

battery, large amount of water is

needed to put out the fire.
Using small amount of water or

fire extinguishers not meant for

electrical fires could cause serious

injury or death from electrical

shocks.

Upon witnessing any sparks, gases,

flames, or fuel leakage of your

vehicle, immediately call emergency

services or contact an authorized

HYUNDAI dealer. Also, advise them

that a hybrid vehicle is involved.

WARNING

When a submersion in water occurs:
When your vehicle is flooded in water, a

high-voltage battery may cause shock

or fires. Thus, turn the hybrid system

OFF, take the key in your possession and

escape to a safe place. Never attempt

physical contact with your flooded

vehicle.
Immediately contact an authorized

HYUNDAI dealer and advise them that a

hybrid vehicle is involved.

When the Hybrid Vehicle Shuts

Off

When the high voltage battery or 12 volt

battery is discharged, or when the fuel

tank is empty, the hybrid system may

not operate while driving. When the

Hybrid system does not operate, do the

following:
1. Gradually reduce the vehicle speed.

Pull over your vehicle off the road in a

safe area.

2. Make sure the shift button is in P

(Park).

3. Turn ON the hazard warning flashers.
4. Turn OFF the vehicle, and try to

start the hybrid system again, while

depressing the brake pedal and

turning on the ignition switch.

5. When the hybrid system still does

not operate, refer to “Jump starting”

section in chapter 8.
Before jump-starting the vehicle,

check the fuel level and the exact

procedure to jump start. For further

details, refer to “Jump starting”

section in chapter 8. When the fuel

level is low, do not attempt to drive

the vehicle only with the battery

power. The high voltage battery may

be discharged, and the hybrid system

will turn OFF.

2. Vehicle Information,

Consumer Information and

Reporting Safety Defects

Exterior Overview (Front View) - Hybrid Vehicle .............................................2-2
Exterior Overview (Rear View) - Hybrid Vehicle ............................................. 2-4
Interior Overview - Hybrid Vehicle .................................................................. 2-6
Center Console Overview - Hybrid Vehicle......................................................2-7
Steering Wheel Control Overview - Hybrid Vehicle ....................................... 2-8
Engine Compartment Overview - Hybrid Vehicle ......................................... 2-9
Exterior Overview (Front View) - Plug-in Hybrid Vehicle ..............................2-10
Exterior Overview (Rear View) - Plug-in Hybrid Vehicle ................................2-11
Interior Overview - Plug-in Hybrid Vehicle .................................................... 2-12
Center Console Overview - Plug-in Hybrid Vehicle ...................................... 2-13
Steering Wheel Control Overview - Plug-in Hybrid Vehicle ......................... 2-14
Engine Compartment Overview - Plug-in Hybrid Vehicle ............................ 2-15
Dimensions .......................................................................................................2-16
Engine ...............................................................................................................2-16
Bulb Wattage .................................................................................................... 2-17
Tires and Wheels ..............................................................................................2-18
Air Conditioning System ..................................................................................2-19
Volume and Weight .........................................................................................2-19
Recommended Lubricants and Capacities ................................................... 2-20

Recommended SAE Viscosity Number .....................................................................2-21

Vehicle Identification Number (VIN) ..............................................................2-22
Vehicle Certification Label ..............................................................................2-22
Tire Specification and Pressure Label ............................................................2-23
Engine Number ................................................................................................2-23
Air Conditioner Compressor Label .................................................................2-23
Charging Label .................................................................................................2-23
Air Conditioning Refrigerant Label .................................................................2-24
Open Source Software Notice (for Plug-in Hybrid Vehicle) ..........................2-24
Consumer Information ....................................................................................2-25
Reporting Safety Defects ............................................................................... 2-26

2-2

Vehicle Information, Consumer Information and Reporting Safety Defects

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Front view

The actual shape may differ from the illustration.

ONX4A011001

1. Hood

......................................................5-66

2. Headlight

...............................................9-60

3. Tires and wheels ................................... 9-34
4. Side view mirror .................................... 5-54

5. Panoramic sunroof ................................5-61
6. Front windshield wiper blades ............ 9-26
7. Windows ............................................... 5-56
8. Front radar ............................................. 7-15

2-6

Vehicle Information, Consumer Information and Reporting Safety Defects

The actual shape may differ from the illustration.

ONX4H010003N

1.  Inside door handle ................................. 5-31
2.  Power window switches .......................5-57
3.  Power window lock switch ................. 5-58
4.  Side view mirror folding switch ........... 5-55
5.  Side view mirror control switch ........... 5-55
6.  Central door lock switch ....................... 5-31
7.  Instrument panel illumination control

switch ...................................................... 4-5

8. Power Liftgate button ........................... 5-71

9.  ESC OFF button .................................... 6-28
10. 12V battery reset switch ......................... 8-5
11. Steering wheel ......................................5-40
12. Steering wheel tilt/telescopic lever .....5-41
13. Fuse box  ...............................................9-50
14. Hood release lever ................................5-66
15. Seat  ......................................................... 3-6

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2-7

1. Instrument cluster

.................................. 4-4

2.  Driver’s front air bag ............................. 3-45
3.  Engine Start/Stop button .......................6-8
4. Infotainment system ..............................4-58
5.  Hazard warning lamp switch ................. 8-2
6.  Climate control system ........................5-99
7.  Air ventilation seat ................................ 3-20
8. Seat warmer  ..........................................3-18
9.  Heated steering wheel .........................5-41
10. Parking Safety button ......................... 7-139
11. Parking/View button  .......................... 7-153
12. Transmission shift button .....................6-10

13. EPB (Electronic Parking Brake) switch ...6-19
14. Auto Hold switch ................................. 6-23
15. Drive mode button ..............................6-46
16. Passenger’s front air bag ..................... 3-45
17. Glove box ..............................................5-119
18. USB port ................................................5-131
19. Power outlet ..........................................5-121
20. USB charger ......................................... 5-122
21. Wireless charging system pad ............ 5-123
22. DBC (Downhill Brake Control) button . 6-33

The actual shape may differ from the illustration.

ONX4H010005N

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2-12

Vehicle Information, Consumer Information and Reporting Safety Defects

switch ...................................................... 4-5

8. Power Liftgate button ........................... 5-71

9.  ESC OFF button .................................... 6-28
10. Fuel filler door open button ................... 8-5
11. Steering wheel ......................................5-40
12. Steering wheel tilt/telescopic lever .....5-41
13. Fuse box  ...............................................9-50
14. Hood release lever ................................5-66
15. Seat  ......................................................... 3-6

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The actual shape may differ from the illustration.

ONX4PH011003N

2-13

1. Instrument cluster

.................................. 4-4

13. EPB (Electronic Parking Brake) switch ...6-19
14.  Auto Hold switch ................................. 6-23
15. Drive mode button ..............................6-46
16. Passenger’s front air bag ..................... 3-45
17. Glove box ..............................................5-119
18. USB port ................................................5-131
19. Power outlet ..........................................5-121
20. USB  charger ......................................... 5-122
21. Wireless charging system pad ............ 5-123
22. DBC (Downhill Brake Control) button . 6-33
23. HEV  button.............................................1-53
24. 4WD lock button ................................... 6-37

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The actual shape may differ from the illustration.

ONX4PH011005N

Vehicle Information, Consumer Information and Reporting Safety Defects

2-16

Items

in. (mm)

Overall length

182.3 (4,630) / 182.7 (4,640) (N Line)

Overall width

73.4 (1,865)

Overall height

66.34 (1,685)

Wheel tread

Front

Rear

17’’ : 63.8 (1,620)

17’’ : 64.05 (1,627)

19” : 63.58 (1,615)

19” : 63.9 (1,622)

Wheelbase

108.5 (2,755)

(1*,1(

Engine

Displacement

cu. in (cc)

Bore x Stroke

in. (mm)

Firing order

No. of cylinders

Smartstream G 1.6

T-GDi HEV/PHEV

97.51 (1,598)

2.97 x 3.5

(75.6 x 89.0)

1-3-4-2

In-line 4 cylinder

',0(16,216

2-17

Light bulb

Bulb type

Wattage

Front

Headlight

High

LED

Low

LED

Daytime running lamp (DRL) /

position lamp

LED

Turn signal lamp

LED

Turn signal lamp (Outside mirror)

LED

Rear

Type A

Tail lamp

P21/5W

5/21

Tail/Stop lamp

P21/5W

5/21

Type B

Tail lamp

LED

Tail/Stop lamp

LED

Turn signal lamp

PY21W

Reverse lamp

Bulb type

P21W

LED type

LED

Side marker lamp

Bulb type

P21/5W

5/21

LED type

LED

License plate lamp

Type A

W5W

Type B

LED

High mounted stop lamp

LED

Interior

Map lamp

Type A

W10W

Type B

LED

Room lamp*

FESTOON

Personal lamp*

LED

Glove box lamp

W5W

Sunvisor lamp

FESTOON

Luggage compartment lamp

FESTOON

* : if equipped

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Vehicle Information, Consumer Information and Reporting Safety Defects

2-18

Item

Tire size

Wheel

size

Inflation pressure

psi (kPa)

Wheel lug nut

torque

Kgf·m (N·m)

Normal load

Maximum load

Front

Rear

Front

Rear

Full size

tire

235/65 R17 7.0J X 17

35 (240)

11~13

(107~127)

235/55 R19 7.5J X 19

NOTICE

It is permissible to add 3 psi (20 kPa) to the standard tire pressure specification if

colder temperatures are expected soon. Tires typically lose 1 psi (7 kPa) for every

12°F(7°C) temperature drop. If extreme temperature variations are expected,

recheck your tire pressure as necessary to keep them properly inflated.

An air pressure generally decreases, as you drive up to a high-altitude area above

sea level. Thus, if you plan to drive a high-altitude area, check the tire pressures

in advance. If necessary, inflate them to a proper level (Air inflation per altitude:

+2.4 psi/1 mile (+10 kPa/1 km)).

Must do not exceed maximum inflation pressure shown on equipped tire

sidewall.

CAUTION

When replacing tires, ALWAYS use the same size, type, brand, construction and

tread pattern supplied with the vehicle. If not, it can damage the related parts or

make it work irregularly.

7,5(6$1':+((/6

Hyundai Tucson Plug-in Hybrid (2024 year). Manual in english - page 3