Hyundai Santa Fe (2006 year). Manual - part 710

HA -218

HEATING, VENTILATION AND AIR CONDITIONING

1

2

3

4

6

9

10

12

13

14

15

16

17

18

19

20

21

22

23

24

*

* *

*

25

26

16 : Motor
17 : Motor

v

SCMHA6714L

4) Is the measured voltage within specifications?

YES

Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage.
Repair or replace as necessary and then go to "Verification of Vehicle Repair" procedure.

NO

Substitute with a known-good A/C Control Unit and check for proper operation.
If the problem is corrected, replace A/C Control Unit and then go to "Verification of Vehicle Repair" procedure.

VERIFICATION OF VEHICLE REPAIR

E9BA69FB

After a repair, it is essential to verify that the fault has been corrected.

1.

Connect scantool and select "Diagnostic Trouble Codes(DTCs)" mode and then clear DTC.

2.

Operate the vehicle and monitor the DTC on the scantool.

3.

Are any DTCs present?

YES

Go to the applicable troubleshooting procedure.

NO

System is performing to specification at this time.

Manual Transaxle

(M5GF2)

GENERAL

MANUAL TRANSAXLE SYSTEM

MANUAL TRANSAXLE
MANUAL TRANSAXLE SHIFT CONTROL SYS-
TEM

TRANSFER CASE ASSEMBLY

TRANSFER CASE
TRANSFER DRIVE GEAR
HYPOID GEAR
PINION SHAFT AND CASE
COUPLING ASSEMBLY

MT -2

MANUAL TRANSAXLE (M5GF2)

GENERAL

SPECIFICATION

ED0183A6

Engine type

μ 2.7

Manual transaxle type

M5GF2

1st

3.273

2nd

1.794

3rd

1.552

4th

1.176

5th

0.974

Gear ratio

Reverse

3.416

Final gear ratio

4.333

T/M oil capacity(ℓ )※

1.9 liter (2.0077US qt, 1.6718mp qt)

※ The quantity in the chart above is for the reference. The
actual filling quantity of the automatic transaxle fluid must

be set according to ’INSPECTION’ or ’REPLACEMENT’
procedure of the automatic transaxle fluid.

Recommended transaxle oil

SAE75W/85 or API GL-4

Check ＆ Replenishment

Every one year or every 100,000km

Normal use

No service required

Private use

Severe use(※)

Replacement

Business use

Every 100,000 Km

※ Severe use(marked ’※’) is defined as:

1.

Driving on rough road(bumpy road, gravel road,
snowy road, unpaved road etc.).

2.

Driving on mountain road, ascent/descent.

3.

Repetition of short distance driving.

4.

More than 50% operation in heavy city traffic during
hot weather above 32 C(89.6 F).

5.

Police car, Taxi, Commercial type operation or trailer
towing, etc.

TIGHTENING TORQUE

Item

Nm

kgf.m

lb-ft

Oil drain plug

30~35

3.0~3.5

21.7~25.3

Oil filler plug

30~35

3.0~3.5

21.7~25.3

Back up lamp switch

30~35

3.0~3.5

21.7~25.3

Control shaft assembly

10~12

1.0~1.2

7.2~8.7

Select lever

43~55

4.3~5.5

31.1~39.8

Shift link assembly

43~55

4.3~5.5

31.1~39.8

Transaxle mounting bracket assembly

65~85

6.5~8.5

47.0~61.5

Transaxle and enging mounting bolt

65~85

6.5~8.5

47.0~61.5

GENERAL

MT -3

SERVICE STANDARD

Item

Specification [mm(inch)]

Differential end play

0.15T-0.20T (0.0059T~0.0079T)

Input shaft end play

0.05T-0 (0.0020T~0)

1st output shaft end play

0.05T-0.10T (0.0020T~0.0039T)

2nd output shaft end play

0.05T-0.10T (0.0020T~0.0039T)

1st gear end play

0.135T-0.435T (0.0053T~0.0171T)

2nd gear end play

0.230T-0.430T (0.0091T~0.0169T)

3rd gear end play

0.142T-0.472T (0.0056T~0.0186T)

4th gear end play

0.230T-0.430T (0.0091T~0.0169T)

5th gear end play

0.125T-0.305T (0.0049T~0.0120T)

Reverse gear end play

0.135T-0.345T (0.0053T~0.0136T)

LUBRICANTS

E71A8BF7

Item

Lubricant

Quantity

Transaxle input shaft splin

CASMOLY L9508

0.2 gr.

Transaxle case gasket

LOCTITE 587

As required

Concentric slave cylinder assembly

KLUBER 9R100

As reguired