Hyundai Santa Fe (2006 year). Manual - part 338

INTAKE AND EXHAUST SYSTEM

EMA -63

7.

Remove the surge tank mounting bracket(A).

A

KCBF178A

8.

Remove the surge tank(A).

A

KCBF181A

9.

Remove the delivery pipe assembly(A).

A

EDQF007A

10. Remove the intake manifold assembly(A).

A

EDQF063A

EMA -64

ENGINE (G6EA - GSL 2.7)

EXHAUST MANIFOLD ASSEMBLY

1.

Remove the under cover.

2.

Remove the front muffler(A).

A

SCMEM6005L

3.

Disconnect the oxygen sensor connectors(A).

A

KCBF154B

A

KCBF160A

4.

Remove the oil level gauge.

5.

Remove the heat protector(A).

A

KDRF184A

6.

Remove the exhaust manifold assembly(A).

INTAKE AND EXHAUST SYSTEM

EMA -65

INSTALLATION

E8A999C8

INTAKE MANIFOLD ASSEMBLY

1.

Install the intake manifold assembly with a new gasket
to a cylinder head assembly. Tighten the bolts in two
steps.

Tightening torque
Step 1(a~h): 3.9~5.9Nm(0.4~0.6kgf.m, 2.9~4.3lb-ft)
Step 2(1~8): 18.6~23.5Nm(1.9~2.4kgf.m,
13.7~17.4lb-ft)

7

3

2

5

8

4

1

6

h

d

a

f

e

g

c

b

KCBF201A

CAUTION

When installing the gasket on the cylinder head,
check the indentification marks(LH/RH) not to be
installed wrong.

2.

Install the delivery pipe.

3.

Connect the LH injector connector.

4.

Install the surge tank.

Tightening torque
18.6~23.5Nm(1.9~2.4kgf.m, 13.7~17.4lb-ft)

5.

Install the surge tank mounting bracket.

Tightening torque
18.6~23.5Nm(1.9~2.4kgf.m, 13.7~17.4lb-ft)

6.

Install the ETC(Electronic Throttle Control) system fix-
ing bracket.

7.

Connect the hoses and connectors.

8.

Install the air cleaner assembly.

9.

Install the engine cover.

EXHAUST MANIFOLD ASSEMBLY

1.

Install the exhaust manifold assembly with a new gas-
ket.

Tightening torque
29.4~34.3Nm(3.0~3.5kgf.m, 21.7~25.3lb-ft)

2.

Install the heat protector.

Tightening torque
16.7~21.6Nm(1.7~2.2kgf.m, 12.3~15.9lb-ft)

3.

Install the front muffler assembly.

Tightening torque
39.2~58.8Nm(4.0~6.0kgf.m, 28.9~43.4lb-ft)

4.

Connect the oxygen sensor connector.

5.

Install the under cover.

EMA -66

ENGINE (G6EA - GSL 2.7)

CYLINDER HEAD
ASSEMBLY

COMPONENTS

EBE1AEDF

1.  Cylinder head cover
2.  Cylinder head cover gasket
3.  Timing chain auto tensioner
4.  Exhaust camshaft chain sprocket
5.  CVVT assembly
6.  Camshaft bearing cap

  7.  Timing chain 
  8.  Exhaust camshaft sprocket
  9.  Camshaft oil seal
10.  Exhaust camshaft
11.  Intake camshaft

20.6 ~ 25.5
(2.1 ~ 2.6, 15.2 ~ 18.8)

20.6 ~ 25.5
(2.1 ~ 2.6, 15.2 ~ 18.8)

7.8 ~ 9.8
(0.8 ~ 1.0, 5.8 ~ 7.2)

88.3 ~ 107.9
(9.0 ~ 11.0, 65.1 ~ 79.6)

10.8 ~ 12.7
(1.1 ~ 1.3, 8.0 ~ 9.4)

10.8 ~ 12.7
(1.1 ~ 1.3, 8.0 ~ 9.4)

64.7 ~ 78.5
(6.6 ~ 8.0,
47.7 ~ 57.9)

TORQUE : N.m (kgf.m, lb-ft)

LDLG040A