Hyundai: Engine D4FA. Manual - part 12

TIMING SYSTEM

EMA -17

9.8 ~ 11.8
(1.0 ~ 1.2, 7.2 ~ 8.7)

6

TORQUE : N.m(kgf.m, lbf.ft)

1.  Timing chain cover
2.  Timing chain "C"
3.  Timing chain "C" auto tensioner
4.  Timing chain "C" lever
5.  Timing chain guide "1"

68.6 ~ 73.5
(7.0 ~ 7.5, 50.6 ~ 54.2)

24.5 ~ 30.4
(2.5 ~ 3.1, 18.1 ~ 22.4)

9.8 ~ 13.7
(1.0 ~ 1.4, 7.2 ~ 10.1)

15

14

7.8 ~ 11.8
(0.8 ~ 1.2, 5.8 ~ 8.7)

2

3

4

5

10

11

19.6 ~ 26.5
(2.0 ~ 2.7, 14.5 ~ 19.5)

1

9.8 ~ 11.8
(1.0 ~ 1.2, 7.2 ~ 8.7)

9.8 ~ 11.8
(1.0 ~ 1.2, 7.2 ~ 8.7)

9.8 ~ 11.8 (1.0 ~ 1.2, 7.2 ~ 8.7)

64.7 ~ 74.5 (6.6 ~ 7.6, 47.7 ~ 55.0)

9

12

7

8

9.8 ~ 11.8
(1.0 ~ 1.2, 7.2 ~ 8.7)

13

  6.  Timing chain guide "2"
  7.  Timing chain "A"
  8.  High pressure pump sprocket
  9.  Crankshaft sprocket
10.  Timing chain "A" auto tensioner 

11.  Timing chain "A" lever
12.  Timing chain guide "1"
13.  Timing chain case
14.  Timing chain case gasket
15.  Camshaft sprocket

LDJF002A

EMA -18

ENGINE (D4FA - DSL1.5)

REMOVAL

E5A01FA9

Engine removal is not required for this procedure.

1.

Remove the drive belt(A).

A

ACGF031A

2.

Remove the injector(A). (Refer to FL Gr.)

A

LCGF003A

3.

Remove the cylinder head cover(A).

A

5

4

9

10

13

7

3

6

11

12

8

2

1

LCGF004A

4.

Remove the engine mounting support bracket.

1)

Set the jack to the engine oil pan

LDIF001A

2)

Remove

the

engine

mounting

support

bracket(A).

A

EDNG002A

5.

Remove the alternator(A).

A

LCGF005A

TIMING SYSTEM

EMA -19

6.

Remove the water pump pulley(A).

A

LCGF006A

7.

Remove the engine support bracket(A).

A

LCGF007A

8.

Remove the drive belt auto tensioner(A).

A

LCGF008A

9.

Turn the crankshaft pulley, and align its groove with
timing mark "T" of the timing chain cover. (No.1 cylin-
der compression TDC position)

Mark

LCGF089A

10. Remove the crankshaft pulley bolt(B) and crankshaft

pulley(A).

A

B

LCGF009A

NOTE

Use the SST(flywheel stopper, 09231-2A100)(A) to
remove the crankshaft pulley bolt, after remove the
starter.

EMA -20

ENGINE (D4FA - DSL1.5)

A

LCGF090A

11. Remove the high pressure pump sprocket nut(B) after

remove the timing chain cover plug(A).

A

B

LCGF091A

NOTE

• Use the SST(flywheel stopper, 09231-2A100) to

remove the high pressure pump sprocket nut.

A

LCGF090A

• Replace O-ring of plug(A) with a new one when

reinstalling the plug.

12. Remove the high pressure pump pipe(A). (Refer to FL

Gr.)

A

ADJF034A

13. Remove the high pressure pump(A) fixing bolts and

fuel hoses(B,C).

A

B

C

ADJF044A

14. Install the SST(high pressure pump sprocket stopper,

09331-2A000)(A) to sprocket rotating it clockwise.

15. Remove the timing chain cover bolt(three bolts)(B).

A

B

LCGF159A