Hyundai: Engine D4FA. Manual - part 11

GENERAL

EMA -13

SPECIAL SERVICE TOOLS

E986315E

Tool (Number and name)

Illustration

Use

Torque angle adapter
(09221-4A000)

LCAC030A

Installation of bolts & nuts needing
an angular method

Valve spring compressor
(09222-3K000)
Valve spring compressor adapter
(09222-2A100)

09222-3K000

09222-2A100

LCGF059A

Removal and installation of intake
and exhaust valves

Valve stem oil seal installer
(09222-2A000)

LCAC030D

Installation of valve stem oil seals

EMA -14

ENGINE (D4FA - DSL1.5)

Tool (Number and name)

Illustration

Use

High pressure pump sprocket remover
(09331-2A000)

LCGF063B

Removal of high pressure pump
sprocket

Crankshaft rear oil seal installer
(09231-H1200)
Handle
(09231-H1100)

09231-H1100

09231-H1200

LCGF157A

Installation of crankshaft rear oil seal

Front cover oil seal installer
(09231-2A000)
Handle
(09231-H1100)

09231-H1100

09231-2A000

LCGF158A

Installation of front cover oil seal

GENERAL

EMA -15

Tool (Number and name)

Illustration

Use

Flywheel stopper
(09231-2A100)

B314A200

Removal and installation of
crankshaft pulley bolt.

Oil pan remover
(09215-3C000)

ACJF125A

Removal of oil pan

Engine support fixture

＆

adapter

(09200-38001, 09200-1C000)

AMJF002B

Support of engine

EMA -16

ENGINE (D4FA - DSL1.5)

TIMING SYSTEM

TIMING CHAIN

COMPONENT

E85E1C8A

19.6 ~ 26.5
(2.0 ~ 2.7, 14.5 ~ 19.5)

1

2

TORQUE : N.m(kgf.m, lbf.ft)

1.  Injector
2.  Injector clamp
3.  Cylinder head cover
4.  Cylinder head gasket
5.  Alternator

  6.  Water pump pulley
  7.  Engine support bracket
  8.  Drive belt auto tensioner
  9.  Crankshaft pulley
10.  Key

11.  Oil pan
12.  Oil strainer
13.  Water pump
14.  High pressure pump
15.  Timing chain cover

27.5 ~ 29.4
(2.8 ~ 3.0, 20.3 ~ 21.7)

6.9 ~ 9.8
(0.7 ~ 1.0, 5.1 ~ 7.2)

14.7 ~ 19.6
(1.5 ~ 2.0, 10.8 ~ 14.5)

9.8 ~ 11.8
(1.0 ~ 1.2, 7.2 ~ 8.7)

38.2 ~ 58.8
(3.9 ~ 6.0, 28.2 ~ 43.4)

3

4

5

7

6

13

15

19.6 ~ 24.5
(2.0 ~ 2.5, 14.5 ~ 18.1)

9.8 ~ 11.8
(1.0 ~ 1.2, 7.2 ~ 8.7)

42.2 ~ 53.9
(4.3 ~ 5.5, 31.1 ~ 39.8)

10

9

225.6 ~ 245.2
(23.0 ~ 25.0, 166.4 ~ 180.8)

18.6 ~ 27.5
(1.9 ~ 2.8, 13.7 ~ 20.3)

18.6 ~ 27.5
(1.9 ~ 2.8, 
13.7 ~ 20.3)

8

11

14

9.8 ~ 11.8
(1.0 ~ 1.2, 7.2 ~ 8.7)

9.8 ~ 11.8
(1.0 ~ 1.2, 7.2 ~ 8.7)

12

19.6 ~ 26.5
(2.0 ~ 2.7, 14.5 ~ 19.5)

LDJF001A