FE03-0055b

11. With a plier, remove the 5th and reverse shift shaft bottom

retaining ring.

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12. Remove the 5th and reverse shift shaft locking pin.

Note

Use a specified tool, otherwise the locking pin may
lock and can not be removed.

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13. Rotate the 5th and reverse shift shaft 180˚ and pull upward

to remove it. Prevent dropping the locking pin.

Note

The  shift  shaft  and  fork  fitting  is  highly  precise.
During the removal, it is prohibited to force the shift
shaft, as this will cause the shift shaft bending and
can  not  be  used.  During  the  removal,  hold  the
middle spring by hand to prevent the fork spring pop-
up.

Transmission / Drive Axle

Manual Transmission

3-75

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14. With  a  plier,  remove  the  3rd/4th  shift  shaft  bottom

retaining ring.

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15. Remove the 3rd/4th shift shaft retaining bolts.

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16. Engage  the  3rd/4th  gear  synchronizer  to  the  4th  gear.

Remove the 3rd/4th shift shaft and other components.

Note

The  shift  shaft  and  fork  fitting  is  highly  precise.
During the removal, it is prohibited to force the shift
shaft, as this will cause the shift shaft bending and
can  not  be  used.  During  the  removal,  hold  the
middle spring by hand to prevent the fork spring pop-
up.

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Manual Transmission

Transmission / Drive Axle

Installation Procedure:

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1.

Engage the 3rd/4th gear synchronizer to the 4th gear.

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2.

Install the 3rd/4th shift shaft and other components.

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3.

Install the 3rd/4th shift shaft retaining bolts.

Transmission / Drive Axle

Manual Transmission

3-77

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4.

Install the 3rd/4th shift shaft and 5th shift shaft interlocking
pin.

Note

The 3rd/4th shift shaft groove is aligned with the pin
hole.

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5.

Install the 5th gear synchronizer.

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6.

Install the 5th shift shaft.

Note

Hold  the  5th  gear  synchronizer  to  prevent  the
synchronizer pop-up.

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Manual Transmission

Transmission / Drive Axle