FE01-0203b

10. Install the VVT solenoid valve.

11. Install the camshaft position sensor.

12. Install  the  coolant  temperature  sensor  wiring  harness

connector.

13. Install the fuel rail assembly.

14. Install the timing chain.

15. Install the timing chain cover.

16. Install the engine mounting.

17. Install the drive belt.

18. Install the cylinder head cover.

19. Install the ignition coil and ignition wire.

20. Install the exhaust manifold.

21. Install the intake manifold assembly.

22. Install the throttle body.

23. Fill the engine coolant.

24. Install the engine plastic shield.

25. Connect the battery negative cable.

2.6.8.15  Cylinder  Head  Assembly  Removal
and Installation

Removal Procedure:

FE02-0204b

1.

Remove  the  cylinder  head  assembly.  Refer  to

2.6.8.14

 

Cylinder Head Assembly Replacement

.

2.

Remove the valve Lifter.

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FE02-0205b

3.

Use a universal tool to compress the valve springs.

FE02-0206b

4.

Remove the valve locking piece with a magnetic stick.

FE02-0207b

5.

Remove  the  special  tools  and  remove  the  valve  spring
seat.

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FE02-0208b

6.

Remove the valve spring.

FE02-0209b

7.

Remove the valve spring pads with a magnetic stick.

FE02-0210b

8.

Remove the valve, mark the original position of the valve
in order to re-install.

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FE02-0211b

9.

Remove the valve seals with the special tool GL301-006.

FE02-0502b

10. Remove  the  valve  guide  rod  with  the  special  tool

GL301-009.

Cleaning:

FE02-0212b

1.

Clean cylinder head and cylinder head gasket contacting
surface.

2.

Clean cylinder head and cylinder head cover contacting
surface.

3.

Inspect and confirm that the cylinder head and cylinder
head gasket contacting surface has no scratches.

4.

Inspect and confirm that the cylinder head gasket joints
has no leakage or channeling gas.

5.

Check whether there are cracks on the cylinder head.

6.

Confirm that the height of the cylinder head tolerance is
within the acceptable range. Refer to 

2.6.1.2

 

Mechanical

System  Specification

,  if  the  height  is  lower  than  the

standard value, replace the cylinder cover.

Standard  Value:  114.95  mm  (Metric)  4.526  in  (US
English)

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