FE02-0466b

24. Install the intake manifold assembly.

FE02-0465b

25. Install  the  air-conditioning  compressor  high  and  low

pressure connecting pipes.

FE02-0464b

26. Install  the  engine  wiring  harness  engine  compartment

ground cable and tightening bolt.

Engine

Engine Mechanical System JL4G18-D

2-383

FE02-0463b

27. Connect  the  pre-catalytic  and  post-catalytic  oxygen

sensor wiring harness connectors.

FE02-0462b

28. Connect ECM harness connector.

FE02-0461b

29. Connect  the  engine  wiring  harness  and  floor  harness

connectors.

30. Install the battery bracket.

31. Fill the engine coolant.

32. Fill the air-conditioning refrigerant.

33. Connect the battery negative cable.

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Engine Mechanical System JL4G18-D

Engine

2.6.8.14 

Cylinder 

Head 

Assembly

Replacement

Removal Procedure:

FE02-0187b

1.

Disconnect  the  battery  negative  cable.  Refer  to

2.11.8.1

 

Battery Disconnection

.

2.

Remove the engine plastic shield. Refer to 

2.6.8.1

 

Plastic

Engine Shield Replacement

.

3.

Discharge  the  engine  coolant.  Refer  to 

2.8.8.1

 

Engine

Coolant Discharge and Filling

.

4.

Remove the throttle body. Refer to 

2.6.8.5

 

Throttle Body

Assembly Replacement

.

5.

Remove  the  intake  manifold  assembly.  Refer  to

2.6.8.6

 

Intake Manifold Assembly Replacement

.

6.

Remove the exhaust manifold. Refer to 

2.7.6.1

 

Exhaust

Manifold Replacement

.

7.

Remove  the  ignition  coil  and  ignition  wire.  Refer  to

2.10.8.3

 

Ignition Coil Replacement

.

8.

Remove the cylinder head cover. Refer to 

2.6.8.2

 

Cylinder

Head Cover Replacement

.

9.

Remove  the  drive  belt.  Refer  to 

2.6.8.3

 

Drive  Belt

Replacement

.

10. Remove  the  engine  mounting.  Refer  to 

2.6.8.7

 

Engine

Mount Replacement

.

11. Remove the timing chain cover. Refer to 

2.6.8.9

 

Timing

Chain Cover Replacement

.

12. Remove the timing chain. Refer to 

2.6.8.10

 

Timing Chain

Replacement

.

13. Remove  the  fuel  rail.  Refer  to 

2.2.8.2

 

Fuel  Injector

Replacement

.

14. Disconnect  the  coolant  temperature  sensor  wiring

harness  connector.  Refer  to 

2.2.8.6

 

Engine  Coolant

Temperature Sensor Replacement

.

15. Remove  the  camshaft  position  sensor.  Refer  to

2.10.8.1

 

Camshaft Position Sensor Replacement

.

16. Remove  the  VVT  solenoid  valve.  Refer  to 

2.2.8.4

 

VVT

Solenoid Valve Replacement and Filter Cleaning

.

17. Remove  the  camshaft.  Refer  to 

2.6.8.12

 

Camshaft

Replacement

.

Engine

Engine Mechanical System JL4G18-D

2-385

18. Remove the radiator inlet and outlet pipes.

FE02-0188b

19. Remove the heater inlet and outlet pipes.

FE02-0189b

20. Remove  the  small  cycle  pipes  cylinder  head  retaining

bolts.

1

7

9

6

4

3

5

10

8

2

FE02-0190b

21. Remove  the  cylinder  head  bolts  according  to  the

sequence in the graphic.

Note

When the engine is hot, it is prohibited to remove the
cylinder head, as this will cause the cylinder head
distortion.

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Engine