Ford Galaxy / Ford S-MAX. Manual - part 357
Fuel Charging and Controls - 2.0L
Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Duratec-HE (118kW/160PS) -
MI4 - Fuel Charging and Controls
S-MAX/Galaxy 2006.5 (02/2006-)
Diagnosis and Testing
General Equipment
Inspection and Verification
1. 1. Verify the customer concern.
2. 2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart
3. 3. If an obvious cause for an observed or reported concern is found, correct the cause
(if possible) before proceeding to the next step.
4. 4. If the cause is not visually evident, verify the symptom and refer to the Symptom
Chart.
Symptom Chart
Ford approved diagnostic tool
Mechanical
Electrical
Fuel leak(s)
Vacuum line(s)
Gasket(s)
Seal(s)
Fuel injector(s)
Throttle body
Fuel rail
Fuel supply line
Wiring harness
Electrical connector(s)
Throttle body
Fuel injector(s)
Powertrain control module (PCM)
Symptom
Possible Sources
Action
Engine does not crank
Passive anti-
theft system
(PATS).
*
CHECK the PATS LED extinguishes within 3
seconds when the ignition is turned on.
REFER to:
Anti-Theft - Passive
(419-01B Anti-
Theft - Passive, Diagnosis and Testing).
*
Starting
system.
*
REFER to:
Starter Motor
(303-06A Starting
System - 2.0L Duratec-HE (107kW/145PS) -
MI4/2.0L Duratec-HE Flex Fuel
(107kW/145PS) - MI4/2.3L Duratec-HE
(118kW/160PS) - MI4, Removal and
Installation) /
Starting System
(303-06C
Starting System - 2.5L Duratec
(162kW/220PS) - VI5, Diagnosis and
Testing) /
Starting System
(303-06E Starting
System - 2.0L Duratorq-TDCi (85kW/115PS) -
DW/2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi (103kW/140PS) -
DW, Emission Requirements: Stage IV,
Diagnosis and Testing).
*
Ignition switch.
*
REFER to the Wiring Diagrams.
*
Powertrain
control module
*
Carry out a full engine diagnosis using the
guided diagnostic menu in the Ford approved
*