Ford Falcon. Manual - part 412

501-08-4 

Exterior Trim and Ornamentation 

501-08-4

REMOVAL AND INSTALLATION (Continued)

Rear Decklid Moulding — High Series, Rear Decklid Moulding — Low Series,

SWB Sedan

SWB Sedan

Removal

Removal

1.  Remove 6 off nuts from inside decklid.

1.  Remove 4 off nuts from inside decklid.

Item

Description

Item

Description

1

Nut - M5

1

Nut - M5

2

Ornament Assy Lugg Comp Door

2.  Carefully release the two lower inboard retainers

from within the decklid using a screwdriver to

2.  Carefully remove the moulding.

depress the locking tabs and remove the

3.  Pull out wiring grommet and unplug wiring

moulding.

connector for license plate lamps.

3.  Pull out the wiring grommet and unplug the wiring

Installation

connector for license plate lamps.

1.  Feed in license plate lamp wire into decklid and

Installation

insert lamp wire grommet.

1.  Feed in license plate lamp wire into decklid and

2.  Plug in connector.

insert lamp wire grommet.

3.  Line up 4 off studs with decklid and insert (Insure

2.  Plug in connector.

seals are fitted to appliqué).

3.  Line up top 4 off studs with decklid and rotate

4.  Insert screws and torque.

moulding so as to insert lower two outboard studs

and two inboard retainers, and press home

(Insure seals are fitted to moulding including

retainers).

4.  Insert screws and torque.

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501-08-5 

Exterior Trim and Ornamentation 

501-08-5

REMOVAL AND INSTALLATION (Continued)

Window Moulding

Rear Liftgate Moulding — Wagon

Removal

Removal
1.  Remove the liftgate interior trim.
2.  Remove the four mounting screws.

Item

Description

1

Moulding - Liftgate

2

Nut  -  M5x0.8

3.  Unplug the wiring connector.
Installation
1.  To install, reverse the removal procedure.

Rear Decklid Moulding — Wagon

Removal
1.  Remove 6 off nuts from inside decklid.

2.  Carefully remove the moulding.
Installation
1.  Line up 6 off studs with decklid and insert (Insure

seals are fitted to moulding).

2.  Insert screws and torque.

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501-08-6 

Exterior Trim and Ornamentation 

501-08-6

REMOVAL AND INSTALLATION (Continued)

Door Moulding — All Vehicles

Removal
1.  Remove the applique moulding by pulling the clip.
Sedan

Item

Description

1

Rivet

2

Moulding

3

Clip

2.  Use an adhesive cleaner to remove all tape

Item

Description

residue on the vehicle.

1

Applique

Installation

2

Wheatherstrip

1.  Remove the backing tape from the applique.

3

Foam Tape

Ute

Item

Description

1

Applique - B Pillar Rear Door

2

Applique - B Pillar Front Door

Item

Description

3

Rivet

1

Wheatherstrip

2

Door Inner

2.  Insert the applique into position and clip it at the

top.

3

Applique

3.  Push the applique forward onto the door frame.

4

Rivet

4.  Press firmly on the surface of the applique to

ensure tape contact over the full length.

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501-08-7 

Exterior Trim and Ornamentation 

501-08-7

REMOVAL AND INSTALLATION (Continued)

4.  Remove all rocker moulding seal clips from the

Rocker Panel Moulding — SWB & LWB

top slots.

Removal
1.  Remove the three clips along the underside of the

rocker panel moulding.

5.  Remove rocker panel moulding.
Installation
1.  Locate rocker moulding lower fixing channel onto

rocker panel weld seam.

Item

Description

2.  Roll rocker panel in vertical position to locate

1

Location of Metal Clip

rocker seal clips into corresponding top slots.

2

Rocker Moulding

3.  Fully insert all rocker moulding clips starting from

2.  Dislodge the metal clip.

the first front clip.

4.  Ensure all clips are fully located home.
5.  Fully insert the three fir tree clips on the

underside, to the floor in corresponding holes.

6.  Insert 2 front splash shield to rocker scrivets.

Body Side Protection Moulding

Removal
NOTE: The procedures below covers the removal and

Installation of the double sided tape as used on

Falcon BSPMs and other Falcon applications.

1.  Carefully cut the end of the tape on the BSPM

vertically to split the foam.

2.  Peel the BSPM off the door, taking care not to

3.  Remove the 2 scrivets attaching front splash

damage it if the BSPM is to be reused (not

shield to the rocker.

recommended).

3.  Use an adhesive cleaner to remove tape residue

on the vehicle. Saturate the remaining tape and

use a squeegee to remove. All the adhesive

residue must be cleaned off the vehicle.

4.  Give the vehicle a final wipe with a 70% isopropyl

alcohol and water mixture (rubbing alcohol).

5.  Dry with a clean cloth.
Installation
1.  Wipe metal surface with clean rag and isopropyl

alcohol solution (50/50 min. solution).
NOTE: Ensure ambient temperature is at a

minimum of 16 deg Celsius and is dry.

2.  Remove the backing tape without contaminating

the adhesive surface.

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