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Ford Ranger EV. Electric Manual - part 35

LESSON 4: SPECIAL SERVICE TOOLS AND PROCEDURES

4-13

Battery Terminal Cap Opener

•

The Battery Terminal Cap Opener is a plastic device used to pry

open the battery module terminal cap covers to access the terminal

retaining nuts.

•

The plastic composition of the terminal cap opener is non-

conductive.

•

Never use metal tools, such as screwdrivers, to remove battery

terminal covers.

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LESSON 4: SPECIAL SERVICE TOOLS AND PROCEDURES

4-14

Power Control Station

•

The Power Control Station (PCS) provides 240 volts of AC to the

Ranger EV’s on-board battery charger.

•

The on-board battery charger uses this voltage to charge the

traction battery pack.

•

There are two types of PCS currently used for the Ranger EV.

•

The EVI model provides voice as well as visual indications for

PCS operation.

•

The SCI model provides only visual indications of PCS operation.

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LESSON 4: SPECIAL SERVICE TOOLS AND PROCEDURES

4-15

Traction Battery High Voltage Service Cord

•

It connects between the traction battery high-voltage auxiliary load

connector at the right front of the battery tray and the vehicle

harness.

•

It used when performing diagnostic and service procedures when

the battery pack is removed from the vehicle.

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LESSON 4: SPECIAL SERVICE TOOLS AND PROCEDURES

4-16

Traction Battery Low Voltage Service Cord

•

Connects between the traction battery low-voltage 76-pin connector

at the left front of the battery tray and the vehicle harness.

•

Used when performing LV low-voltage diagnostic and service

procedures when the battery pack is removed from the vehicle.

ER148-A

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