Ford Ranger EV. Electric Manual - part 15

LESSON 1: VEHICLE OVERVIEW

1-57

High Voltage Wiring from High Voltage Power Distribution Box (1) to A/C Inverter Motor Controller (2)

High Voltage Wiring from A/C Inverter Motor Controller (3) to A/C Compressor (4)

LESSON 1: VEHICLE OVERVIEW

1-58

NOTES

LESSON 1: VEHICLE OVERVIEW

1-59

ACTIVITY 1 – VEHICLE OVERVIEW – WORKSHEET A

COMPONENT LOCATION

STUDENT ANSWER SHEET

OBJECTIVE:

To identify the location of EV Ranger components.

DIRECTIONS:

Go to the classroom vehicles. You will find the components listed below have tags attached to

them. Write the letter/number on the tag that is attached to each of the listed components.

END OF WORKSHEET A

High Voltage Components

_____ A/C Compressor (H)

_____ A/C Inverter Motor Controller

_____ Charge Inlet

_____ DC/DC Converter

_____ Motor/Transaxle (H)

_____ High Voltage Power Distribution Box

_____ Power Steering Controller Assembly

_____ PTC Heater Core (inside of Chamber

Assembly-Heater Plenum)

_____ PTC Switching Module

_____ Traction Battery (includes BCM and

Contactor Box) (H)

_____ Battery Charger

_____ Traction Inverter Module (TIM) (H)

_____ Vacuum Pump

_____ Coolant Pump

_____ Auxiliary Battery

_____ Inertia Switch

1

2

4

3

5

EV151-A

6

8

9

10

11

12

13

14

15

7

16

LESSON 1: VEHICLE OVERVIEW

1-60

ACTIVITY 1 – VEHICLE OVERVIEW – WORKSHEET B

COMPONENT FUNCTION EXERCISE

STUDENT ANSWER SHEET

OBJECTIVE:

To identify the function of the Electric Ranger components and systems.

DIRECTIONS:

Match the listed items with the correct definitions:

1. Interface Adapter Assembly (IAA)

2. Regenerative Braking System (RBS)

3. DC/DC Converter

4. Vacuum Pump

5. Contactor Box

6. PTC Switching Module

7. Traction Inverter Module (TIM)

8. Battery Charger

9. Electronic Throttle Control

10. Battery Control Module (BCM)

11. Auxiliary Battery

12. Multiplexing System

13. Inertia Switch

_____ manages all functions of the traction battery.

_____ charges the 12-volt battery.

_____ allows module to module communication during normal vehicle operation.

_____ converts high voltage DC into three-phase AC.

_____ interacts directly with the heating and braking system.

_____ replaces the accelerator cable.

_____ controls the PTC heating system.

_____ is cooled by internal cooling fans.

_____ contains two relays and two resistors for high voltage circuit precharging

_____ converts vehicle kinetic energy into electrical energy.

_____ is located directly in front of the high voltage power distribution box.

_____ powers the lighting system.

_____ interrupts power in the event of a collision.

END OF WORKSHEET B