Chrysler PT Cruiser. Manual - part 728
OIL RETURN LINE
(1) Raise vehicle on hoist.
(2) Remove the two fasteners securing the oil
return line to the turbocharger.
(3) Remove hose clamp from oil return line.
(4) Remove oil return line from crankcase nipple
(Fig. 37).
INSTALLATION - LINES AND HOSES
NOTE: For line and hose location refer to (Fig. 37).
COOLANT SUPPLY LINE
(1) If brass fitting was removed from engine block,
apply thread sealer to threads and install in engine
block. Torque brass fitting to 41 N·m (30 ft. lbs.).
(2) Position coolant supply line to mounting loca-
tion.
(3) Install NEW washers on banjo fitting of cool-
ant supply line (Fig. 44). Hand start banjo bolt.
(4) Hand start flared fitting of coolant supply line.
(5) Torque banjo fitting bolt to 30 N·m (22 ft. lbs.)
(Fig. 38).
(6) Torque flared fitting to 31 N·m (23 ft. lbs.) (Fig.
39).
(7) Lower vehicle.
(8) Fill cooling system (Refer to 7 - COOLING/EN-
GINE - STANDARD PROCEDURE).
COOLANT RETURN LINE
(1) Position coolant return line to mounting loca-
tion.
(2) Install NEW washers on banjo fitting of cool-
ant return line (Fig. 44). Hand start banjo bolt.
(3) Install hose onto heater tube. Install hose
clamp (Fig. 40).
(4) Torque banjo fitting bolt to 30 N·m (22 ft. lbs.)
(Fig. 38).
(5) Install fastener securing coolant return line
bracket to cylinder head cover stud (Fig. 40).
(6) Connect charge air cooler hose to throttle body.
(7) Tighten hose clamp to 1.7 N·m (15 in. lbs.).
(8) Connect Throttle Inlet Pressure (TIP) hose to
charge air cooler hose (Fig. 32).
(9) Connect Inlet Air Temperature (IAT) sensor
connector (Fig. 32).
(10) Install air cleaner housing (Refer to 9 -
ENGINE/AIR
INTAKE
SYSTEM/AIR
CLEANER
HOUSING - INSTALLATION).
(11) Fill cooling system (Refer to 7 - COOLING/
ENGINE - STANDARD PROCEDURE).
OIL SUPPLY LINE
(1) If brass fitting was removed from engine block
or turbocharger, apply thread sealer to threads and
install. Torque brass fitting to 41 N·m (30 ft. lbs.).
(2) Position oil supply line to mounting location.
(3) Hand start flared fitting at turbocharger (Fig.
43).
(4) Raise vehicle on hoist.
(5) Hand start flared fitting at engine block (Fig.
42).
(6) Torque flared fittings to 31 N·m (23 ft. lbs.)
(Fig. 42) and (Fig. 43).
(7) Install elbow support bracket (Fig. 41).
(8) Lower vehicle.
OIL RETURN LINE
(1) Clean gasket surfaces.
(2) Install new gasket.
(3) Install oil return line hose over crankcase nip-
ple (Fig. 37).
(4) Install the two fasteners securing the oil return
line to the turbocharger. Torque fasteners to 12 N·m
(105 in. lbs.).
(5) Install hose clamp for oil return line hose.
(6) Lower vehicle.
Fig. 44 Banjo Bolt and Washers
1 - BANJO BOLT
2 - WASHERS
11 - 26
EXHAUST SYSTEM AND TURBOCHARGER
PT
LINES AND HOSES (Continued)