Chery S11 / Chery QQ. Manual - part 261

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Chery    QQ    Maintenance Manual                        Transmission System 

I、 Disassemble  

（1） 5th  gear  
1  Loosen 8  bolt , remove the rear  gear  box. 
2  Remove the  snap  ring，thrust gasket. 

Caution: do not distort the snap ring.   

 

 

1- Snap ring   

2-Thrust gasket 

   

Fig.3-1 

3    Remove the 5th shift fork bolt and placement.   

It is much easier to magnetize the placement.   

4    Remove the and snap ring. slotted spring pin. 
 

 

1- 5th Shift fork bolt   

2- Slotted spring pin   

3- Snap ring     

4- Special tool

   

                      Fig.3-2 
 
 
 
 
 
 
 
5    Remove the 5th Shift fork、5th synchronizer assembly、synchronizer ring.   

 

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• 

Chery    QQ    Maintenance Manual                        Transmission System 

 

1- 5th shift fork     

2- 5th hub sleeve     

3- 5th hub   

4- 5th  synchronizer

ring  

                      Fig.3-3 
6    Fasten the input shaft,output shaft 5th gear, install special 5th    gear lock tool 

on the input shaft 5th gear and transmission case. 

 

1- 5th gear   

2- 5th driven gear   

3- 

Transmission case 

 

4- Special tool   

 

                        Fig.3-4 
7    The output shaft nut：Use chisel to loosen the welded part of the    nut.   

 

1- 5th lock nut       

2-Nut  

3- Chisel   

 

                          Fig.3-5 
8    Remove 5th driven gear,5th gear,transmission thrust board. 
 
 
 
 
（2）  Shift and  select  lever  shaft ,input shaft,output shaft   

 

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• 

Chery    QQ    Maintenance Manual                        Transmission System 

1    Loosen 3 bolt, remove the transmission cover board. 

 

1- 

Transmission case 

 

2- O-ring   

3- Transmission cover board   

 

 

                            Fig.3-6 
2、  Remove shift and select lever shaft fork. 

 

1- Shift and select lever shaft   

2- Shift and select lever shaft fork   

3- Bolt   

                                Fig.3-7 
3    Remove the 3 shift fork shaft bolt and gasket, take out the spring    and ball. 
4    Loosen the 4 bolt on the case, take out the clip、stationary rings and case. 

1.  Stationary rings assembly 

1- Bolt 

3-Case 

4- Special tool   

5- Clip   

6- Shift fork bolt   

7-Reverse,5th Interlock  roller

 

 

                          Fig.3-8 
5    Screw off the restrict bolt and gasket. 
6    Remove the backup light switch.   

Notice: When removing the shift and select lever shaft assembly,    reserve , 5th 

interlock  roller need not be removed. 

 

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• 

Chery    QQ    Maintenance Manual                        Transmission System 

 

1-Case 

2- Restrict bolt 

3- Special tool   

4- 

Backup light switch

assembly 

 

5-

Shift and select lever

shaft 

 

 

                          Fig.3-9 
7  Take out the shift and  select  lever  shaft  assembly. 
8    Remove the reverse shaft bolt and gasket.   
9    Loosen the 11 bolt    from the case outer. 

 

1-Transmission case 

2- Clutch housing 

3- Transmission case bolt 

4- Reverse idler gear shaft bolt

 

 

Fig.3-10 

10    Use screwdriver separate clutch housing and transmission case. 

Caution: Do not insert the tools into the joint of the two crust, otherwise the joint 

can be damaged. 

 

 

1- Aluminiun Hammer 

2- Special tool 

3- Transmission case 

                        Fig.3-11 

 

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