Chery S11 / Chery QQ. Manual - part 262

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Chery    QQ    Maintenance Manual                        Transmission System 

 
 
11 Take apart the transmission assembly from the clutch case, lift the 

transmission assembly, now, all the parts such as input shaft、output shaft and 
differential still remain in the clutch case assembly. 

 

                        Fig.3-12 
12    Loosen the 2 reserve shift fork bolt, remove the reserve shift fork assembly. 
13    Remove the reverse idler gear shaft and gasket, take away the    reverse idler 

gear shaft. 

14  Remove the reserve、5th shift fork shaft assembly. 

 

1-Reverse  、5th shift fork shaft

assembly    

2-

Reverse idler gear shaft

assembly  

3- Reverse idler gear   

4-Reverse Shift fork bolt   

Fig.3-13 

 
15    Use a rubber hammer to hit the end of the input shaft lightly and force it out 

a little, take out the input shaft assembly,output shaft    assembly,1st,2nd Shift fork 
assembly and 3rd,4th shift fork assembly together. 

16    Remove the output shaft bearing outer race from the transmission case. 
17    Remove the differential oil seal. 

 

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Chery    QQ    Maintenance Manual                      Transmission System

 

 
 

1- Clutch housing assembly     

2- 1st 2nd shift fork shaft assembly 

3- 3rd 4th shift  fork  shaft

assembly 

4- Output shaft  assembly  

5-Input shaft  assembly 

 

                        Fig.3-14 
 
（3）Clutch case    assembly  

1.  Remove the differential  assembly  from the clutch case.  

 

 

1- Differential Assembly   

                    Fig.3-15 
2. Loosen the bolt, pull out the speedometer driven gear assembly. 

 

1-  Clutch case   

2- Speedometer  driven

gear assembly 

                            Fig3-16 
Caution: Do not hurt speedometer case. 
3.Remove the  input shaft  oil seal .  
4.Remove the output shaft bearing outer race. 

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Chery    QQ    Maintenance Manual                      Transmission System

 

 
Notice: If the input shaft bearing still remains in the clutch case, use special tool to 
pull out the bearing.   

 

1- Input shaft oil seal   

2- Output shaft bearing

outer  

3- Special tool 

 

                            Fig.3-17 
5. Loosen the bolt, pull out the shift head. 

   

1- Shift head   

2- Shift lever   

3-Bolt  

 

Fig.3-18 

6. Loosen the shift lever bolt and gasket, take out the spring and    ball. 
7. Remove the shift lever、boot and oil seal.   

Notice: The used oil seal cannot be used repeatedly.   

8. Remove the    differential oil seal from the clutch case.   

Notice: The used oil seal cannot be used repeatedly.   

                               
 

1- Shift lever     

2- Boot   

3- Oil seal   

4- Blot   

5- Gasket   

6- Spring   

7-Ball  

 
 
 
 
 
 

  Fig.3-19 

（4） Input shaft  assembly  

Disassemble: 

 

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Chery    QQ    Maintenance Manual                      Transmission System

 

 
1. Use bearing puller to remove the input shaft    right bearing.   

 

1- Special tool  

2- Input shaft   

3- 

Right bearing 

 

                      Fig.3-20 
2. Use special tools to clip the 4th gear, pull it out with the 5th gear spacer,left 

bearing. 

Caution: Do not clip the gear head, or the 4th gear may be hurt.   

 

 

1- Special tool  

2- Input shaft   

3- 

Left bearing 

 

4-4th gear  

 
 
 
 
 
 
 
 
 

   Fig.3-21 

3.Take out the 4th gear Needle roller bearing and Synchronizer ring. 
4. Use special tool to remove the snap ring. 

1- Snap ring   

2- Synchronizer ring   

3- Special tool  

 

                      Fig.3-22 
 
 

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