Chery S11 / Chery QQ. Manual - part 15

 

Chery QQ Service Manual                                            Transmission System

 

 
 

II: Installation 

（1）Clutch case assembly 
1,    Use hammer and special tools to install the input shaft oil seal，keep the oil 

seal spring side upward and spread lubricant on the oil seal.   

2,    Use hammer and special tools . 

1-output shaft taper bearing outer

ring  

2-input shaft oil seal   

3, 4, 5 -special tool

 

 

Fig.3-57 

To install the right bearing outer ring of the output shaft.   
3,    Spread lubricant on the shift lever oil seal, use hammer and special tools to 

install the oil seal from the top down.   

 

1-Shift lever oil seal 

2-Special tool 

 

           Fig.3-58 
4,    Install the shift lever,    boot,    ball,    spring and screw down the bolt tightly. 

Torque  ：10--16 N·m 
Notice: Keep the blow hole of the shift lever oil seal boot downward.   

5,    Use hammer and special tools to install the starboard oil seal keep the oil seal 

surface equal with    case surface, and then spread lubricant on the oil seal. 
Notice: Keep the differential oil seal spring side inward 
 
 
 
 
 

-81-  

 

 

Chery QQ Service Manual                                            Transmission System

 

 
 

1-

 Shift lever

 

2-Oil seal boot 

3-Differential right oil seal 

4-Shift lever bolt 

5-Special tool   

A：Blow hole (downward) 

 

         Fig.3-59 
6,    Install the shift head on the shift lever.   
Torque：31.5～35.5 N·m 

 

1-Shift head 

2-Shift lever 

3-Bolt

 

         Fig.3-60 
 
（2）Transmission  case 
1,    If remove the oil guide slot, when re-installing, screw down the torque.     
Torque：8～12 N·m 

 

1-Oil guide slot

assembly 

2-Bolt

        Fig.3-61 
 
 

-82-  

 

 

Chery QQ Service Manual                                            Transmission System

 

 
2,    Use hammer and special tools to install the near side oil seal, keep the oil seal 

surface equal with the case surface and spread lubricant on the oil seal.     

 

1-Differential left oil

seal 

2-Special tool 

 

           Fig.3-62 
3,    Use rubber hammer to knock the output shaft left bearing outer race and fix 

it. 

 

1-Transmissan case 

2-Bearing outer race 

3-Special tool

   

Fig.3-63 

 

（3）Transmission 
1,    Install the    differential assembly on the clutch case.   

 

1-Differential 

assembly 

          Fig.3-64 
 

-83-  

 

 

Chery QQ Service Manual                                            Transmission System

 

 
2,  Spread lubricant on the “O” ring and gear, install the speedometer driven 

gear assembly，and then screw down the torque.     

Torque：8～12 N·m 

 

1-Clutch case 

2-Speedometer driven gear

assembly 

3-Bolt

 

                 Fig.3-65 

Notice: When installing speedometer driven gear, turn the differential ring driven gear 
lightly to joggle the gear. Do not knock the cracks on the speedometer case, otherwise 
the case may be broken. 

3,  Hold the input shaft assembly,  output shaft assembly,  1st,  2nd shift  

fork assembly and 3rd,    4th Shift fork assembly and fix them on the clutch case. 
Notice: Use hammer to rivet the input shaft right bearing into clutch    case。 
Be sure output shaft and differential    ring driven gear are joggled。 
Notice：In order to  protect  oil  seal，twine  the insulating tape  to input shaft 
splined  hub。 

 

1-Clutch case 

2-1st,  2nd   Shift  fork

shaft assembly 

3-3rd ,  4th  Shift  fork

shaft  assembly 

4-Input shaft assembly 

5-Output shaft assembly

 

Fig.3-66  

4,    Install the reverse shift fork, screw down the bolt。     

Torque  ：18～28 N·m 

Notice: When installing the reverse shift fork, keep the distance 5mm from the end of   
shift fork and the shaft hole.   
 

-84-