Chery S11 / Chery QQ. Manual - part 16

 

Chery QQ Service Manual                                            Transmission System

 

 

Distance“a”  ：5mm 
The distance “a”is  5mm，reverse  shift  fork end and reverse idle gear  

clearance  is  1mm 。 

5,  Install the reserve,  5

th

 shift fork shaft assembly. 

 

1-Reserve,  5th

 

Shift  fork

shaft assembly 

2-Clutch   case 

3-Reverse Shift fork

assembly

 

Fig.3-67 

6,    Install the reverse idle gear and reverse idle gear shaft, put the mark on the 

reverse idle gear shaft (Fig. A) and the step (Fig. B) on the clutch case in order.   
Notice: 

Be sure that reverse gear gasket has been fixed on the reverse gear. 
Be sure that the distance between reverse shift fork free is 1mm 

 

1-Reverse idle gear shaft

assembly  

2-Clutch case 

3-Reverse Shift fork

assembly 

4-Reverse gear gasket

 

Fig.3-68 

7,  Clean the clutch and transmission surface, spread sealed adhesive on the 

surface of the transmission, and fix it with clutch. 

Seal Adhesive： Seal adhesive（HZ1213Q/320222 YAP02-92） 
8,    Screw down the transmission bolt according to the correct torque .   
Torque：15～22 N·m 
9,    Install the reverse gear shaft bolt and aluminum gasket, screw down the bolt. 
Torque  ：18～28 N·m 
10,    Screw down the other 3 transmission    bolt in the    clutch.   
Torque  ：15～22 N·m 
 
 

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Chery QQ Service Manual                                            Transmission System

 

 

 

1-Transmissan case 

2-Clutch case 

3-Transmission bolt 

4-Reverse idle gear shaft

bolt 

Fig3-69 

11,  Check-up  shift  fork shaft point spring worn. 
 

Point spring free length 

Standard 

Use Limit 

Reserve,  5th  spring（Red） 

33.8 32.7 

Spring（Green） 

33.6 32.5 

 
12,    Install the shift lever shift    fork shaft ball,    spring，bolt.  
Torque  ：10～16 N·m 

 

1-Bolt 

2-Gasket 

3- Point spring（Green） 

4-Ball 

5- Point spring（Green） 

6-Reserve,  5

th

 point spring

（Red）

Fig.3-70 

 
（4）5th gear 
1,  Hammer the output shaft left bearing outer race lightly to the position of 

bearing. 

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Chery QQ Service Manual                                            Transmission System

 

 

1-Input shaft 

2-Left bearing outer race 

3-Special tool   

Fig.3-71 

2,    First put a adjust gasket on the bearing outer race and a ruler on the adjust 

gasket, use the press ruler to measure the clearance “a”(between case surface and the 
ruler)    

Clearance“a”(adjust gasket)：0.08—0.12mm 
3,  Repeat the above steps, choose a suitable adjust gasket and put it on the 

bearing outer race. 
Notice: Use 0.1mm Feeler gauge to determine if the gasket is suitable or not.     
 

Bearing adjust gasket 

Thickness 

0.40,  0.45,  0.50,  0.55,  0.60,  0.65, 

0.70,  0.75,  0.80,  0.85,  0.90,  0.95,  1.00, 

1.05,  1.10,  1.15 

 
 
 
 
 

1-Ruler 

2-Output shaft   

3-Bearing adjust gasket   

4-Bearing outer race 

5- Case   

6-Feeler gauge 

 
 
 
 
 
 
 
 

 
 

Fig.3-72 

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Chery QQ Service Manual                                            Transmission System

 

 
 
4,    Install the bearing cover, insert the end of the bearing cover into the groove 

of the reserve,    5th      guide shaft .Spread whorl glue on the bolt.   
Notice: Turn the output shaft, to check if it turns smoothly. 

  Whorl glue：262 glue   
Torque  ：8～12 N·m 

 

1-Bolt 

2-Transmissan case 

3-Input shaft 

4-Reserve, 5th guide shaft 

5-Output shaft 

 

Fig.3-73 

5,    Install the 5th hub sleeve,    5th clutch hub,    5th Synchronizer, insert and 5th 

snap ring. 
Notice: Keep the synchronizer insert short C,  clutch hub D and hub  sleeve F 
inward（5th gear side）. 

 

1-5

th

 Spring snap spring 

2-5

th 

Synchronizer insert

3-5

th

 Clutch hub 

4-5

th

 Hub sleeve

 

Long 

Short 

A=B 

C: Short 

D: Long 

E:

 Insert 

F: Angle

 

Clutch side

 

Clutch side 

Fig.3-74 
 

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