Chery A series. Manual - part 56

 

 

 

——Disassemble the gearshift shaft bolt by special 

tools and take off compression spring and 
gearshift shaft assembly. 

 

 

——Disassemble the reverse gear lockup screw 

(see as the arrowhead pointed).

 

 

 

 

— — Disassemble left and right output flange 

cover. 

 

 

——Take out the internal snap ring and dish ring, 

and disassemble the output flange. 

 

Special Tool 

 

 

J-16

 

 

——Shift to 5th    and reverse gear. 

——Glide the synchronizer downward according 

to arrowhead 1 direction and shift to 5th. 

——Move the first fork downward according to 

the arrowhead 2 direction and shift to reverse 
gear. 

 

 

 

——Take off fixing bolt and washer of the 5th 

synchronizer by a special tool. 

 

 

 

——Prize up the 5th fork pad and turn left the 5th 

fork bushing, take off the 5th fork assembly. 

 

 

 

 

 

 

 

— — Disassemble 5th driving gear and its 

synchronizer assembly.（by special tools） 

 

Special Tool 

Special Tool
 

Special Tool
 

J-17

 

——Take off 5th driven gear snap ring and 5th 

driven gear. 

 

 

 

——Take off the bearing shift slice clamping bolt 

behind of input shaft by a special tool. 

 
 

 

——Disassemble the fixing bolt of transmission 

front and rear housing, take off the 
transmission housing and front/rear housing 
gasket. 

 
 

 

Special Tool

 

J-18

——Take off the fork shaft and its upper and lower 

spring, take off 5th fork guide assembly, 
reverse gear fork guide, 3rd-4th shift fork and 
1st-2nd fork. 

 

 

 

 

——Take off 4th driven gear snap ring and 4th 

driven gear (by a special tool). 

 

 

 

 

 

Special Tool

 

 

 

 

 

 

——Take off input shaft A assembly, pay attention 

that the reverse gear B are not the shift. 

 
 

J-19