Kia Sedona (2008 year). Manual - part 486

Fig. 64: Identifying O-Ring 
Courtesy of KIA MOTORS AMERICA, INC. 

7. Mount the pump in a vise and remove the pulley (A) nut and the spring washer. 

Fig. 65: Identifying Oil Pump Pulley 
Courtesy of KIA MOTORS AMERICA, INC. 

8. After removing the snap ring (A) of the shaft with snap ring pliers, remove the dust spacer. 

NOTE:

When assembling, use a new gasket and O-ring.

 

2008 Kia Sedona EX 

2008 STEERING Mechanical Power Steering System - Sedona

  

Microsoft 

 

Monday, May 24, 2010 3:50:04 PM

Page 34 

© 2006 Mitchell Repair Information Company, LLC. 

Fig. 66: Identifying Snap Ring 
Courtesy of KIA MOTORS AMERICA, INC. 

9. Tap the rotor side of the shaft slightly with a plastic hammer (A) to remove the shaft (B). 

Fig. 67: Tapping Rotor Side Of Shaft With Plastic Hammer 
Courtesy of KIA MOTORS AMERICA, INC. 

10. Remove the oil seal from the oil pump body. 

11. Remove the connector from the oil pump body, and take out the flow control valve (A) and the flow 

control spring (B). 

NOTE:

When assembling, use a new oil seal.

 

2008 Kia Sedona EX 

2008 STEERING Mechanical Power Steering System - Sedona

  

Microsoft 

 

Monday, May 24, 2010 3:50:04 PM

Page 35 

© 2006 Mitchell Repair Information Company, LLC. 

Fig. 68: Identifying Control Valve And Control Spring 
Courtesy of KIA MOTORS AMERICA, INC. 

12. Remove the O-ring from the connector. 

INSPECTION 

1. Check that the flow control valve is not bent.  

2. Check the shaft for wear and damage.  

3. Check the V belt for wear and deterioration.  

4. Check the grooves of the rotor and vanes for stratified abrasion.  

5. Check the contact surface of the cam ring and vanes for stratified abrasion.  

6. Check vanes for damage.  

7. Check that there is no striped wear in the side plate or contacting part between the shaft and the pump 

cover surface.  

REASSEMBLY 

1. Install the flow control spring (B), the flow control valve (A) and the connector into the pump body. 

CAUTION: Do not disassemble the flow control valve.

 

2008 Kia Sedona EX 

2008 STEERING Mechanical Power Steering System - Sedona

  

Microsoft 

 

Monday, May 24, 2010 3:50:04 PM

Page 36 

© 2006 Mitchell Repair Information Company, LLC. 

Fig. 69: Identifying Control Valve And Control Spring 
Courtesy of KIA MOTORS AMERICA, INC. 

2. Install the oil seal in the pump body by using the special tool (09222-32100). 

Fig. 70: Identifying Special Tool (09222-32100) 
Courtesy of KIA MOTORS AMERICA, INC. 

3. After inserting the shaft assembly into the pump body, install the dust spacer and snap ring (A). 

 

2008 Kia Sedona EX 

2008 STEERING Mechanical Power Steering System - Sedona

  

Microsoft 

 

Monday, May 24, 2010 3:50:04 PM

Page 37 

© 2006 Mitchell Repair Information Company, LLC.